Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Drive Belt Tensioner Removal
5. Oil Level Indicator and Tube Removal
6. Engine Oil Cooler Removal
7. Oil Filter Adapter Removal
8. Air Injection Check Valve Removal
9. Valve Rocker Arm Cover Removal - Left
10. Valve Rocker Arm Cover Removal - Right
11. Intake Manifold Removal - Upper
12. Intake Manifold Removal - Lower
13. Exhaust Manifold Removal - Left
14. Exhaust Manifold Removal - Right
15. Engine Mount Strut and A/C Compressor Bracket Removal
16. Engine Mount Strut and Engine Lift Bracket Removal
17. Generator and Engine Lift Front Bracket Removal
18. Water Outlet Removal
19. Valve Rocker Arm and Push Rod Removal
20. Valve Lifter Removal
21. Water Pump Removal
22. Cylinder Head Removal - Left
23. Cylinder Head Removal - Right
24. Oil Pan Removal
25. Oil Pump Removal
26. Oil Pump Drive Removal
27. Crankshaft Front Oil Seal Removal
28. Engine Front Cover Removal
29. Timing Chain and Sprocket Removal
30. Camshaft Removal
31. Piston, Connecting Rod, and Bearing Removal
32. Crankshaft Rear Oil Seal Removal
33. Crankshaft and Bearing Removal
34. Camshaft Bearing Removal
35. Engine Block Disassemble
36. Engine Block Clean and Inspect
37. Cylinder Boring and Honing
38. Engine Block Assemble
39. Crankshaft and Bearing Clean and Inspect
40. Crankshaft Balancer Clean and Inspect
41. Engine Flywheel Clean and Inspect
42. Piston and Connecting Rod Disassemble
43. Piston, Connecting Rod, and Bearing Clean and Inspect
44. Piston and Connecting Rod Assemble
45. Camshaft and Bearings Clean and Inspect
46. Timing Chain and Sprocket Clean and Inspect
47. Valve Lifter Clean and Inspect
48. Valve Rocker Arm and Push Rod Clean and Inspect
49. Cylinder Head Disassemble
50. Cylinder Head Clean and Inspect
51. Valve Guide Reaming, and Valve and Seat Grinding
52. Cylinder Head Assemble
53. Oil Pump Disassemble
54. Oil Pump Clean and Inspect
55. Oil Pump Assemble
56. Engine Front Cover Clean and Inspect
57. Valve Rocker Arm Cover Clean and Inspect
58. Oil Pan Clean and Inspect
59. Intake Manifold Clean and Inspect - Lower
60. Intake Manifold Clean and Inspect - Upper
61. Exhaust Manifold Clean and Inspect
62. Water Pump Clean and Inspect
63. Thread Repair
64. Service Prior to Assembly
65. Camshaft Bearing Installation
66. Crankshaft and Bearing Installation
67. Crankshaft Rear Oil Seal Installation
68. Piston, Connecting Rod, and Bearing Installation
69. Camshaft Installation
70. Timing Chain and Sprocket Installation
71. Engine Front Cover Installation
72. Crankshaft Front Oil Seal Installation
73. Oil Pump Drive Installation
74. Oil Pump Installation
75. Oil Pan Installation
76. Cylinder Head Installation - Left
77. Cylinder Head Installation - Right
78. Water Pump Installation
79. Valve Lifter Installation
80. Valve Rocker Arm and Push Rod Installation
81. Water Outlet Installation
82. Generator and Engine Lift Front Bracket Installation
83. Engine Mount Strut and Engine Lift Bracket Installation
84. Engine Mount Strut and A/C Compressor Bracket Installation
85. Exhaust Manifold Installation - Left
86. Exhaust Manifold Installation - Right
87. Intake Manifold Installation - Lower
88. Intake Manifold Installation - Upper
89. Valve Rocker Arm Cover Installation - Right
90. Valve Rocker Arm Cover Installation - Left
91. Air Injection Check Valve Installation
92. Oil Filter Adapter Installation
93. Engine Oil Cooler Installation
94. Oil Level Indicator and Tube Installation
95. Drive Belt Tensioner Installation
96. Engine Flywheel Installation
97. Crankshaft Balancer Installation
98. Engine Prelubing