1-2-3-4 and 4-5-6 Clutch Housing Reluctor Wheel Replacement

1-2-3-4 and 4-5-6 Clutch Housing Reluctor Wheel Replacement


Special Tools
* J 43767 - Tone Wheel Staker
* J 43768 - Tone Wheel Driver


For equivalent regional tools, refer toSpecial Tools (Tools and Equipment) .


Removal Procedure




1. Grind the stakes from the 1-2-3-4, 4-5-6 clutch housing (1).




2. Position the 1-2-3-4, 4-5-6 clutch housing (2) on a press so that the front of the housing is down.
3. InstallJ 43768 - driver (1) onto the tone wheel (3).
4. UsingJ 43768 - driver (1), press the tone wheel (3) from the 1-2-3-4, 4-5-6 clutch housing (2).



Installation Procedure





1. Position the 1-2-3-4, 4-5-6 clutch housing (3) on a press so that the front of the housing is facing up.
2. Align the tone wheel (2) so that the outside edge is facing up.
3. Install the tone wheel (2) onto the 1-2-3-4, 4-5-6 clutch housing.
4. InstallJ 43768 - driver (1) onto the tone wheel.
5. UsingJ 43768 - driver (1), press the tone wheel onto the 1-2-3-4, 4-5-6 clutch housing.




6. Locate 4 positions on the 1-2-3-4, 4-5-6 clutch housing (3), 90 degrees apart from each other, that have not been previously staked .
7. InstallJ 43767 - staker onto the 1-2-3-4, 4-5-6 clutch housing with the 2 staking prongs at 2 of the 4 staking positions.
8. InstallJ 43768 - driver (1) ontoJ 43767 - staker (2).

Caution: Stake the tone wheel to 9 tons. The accuracy of the pressure gauges on presses varies. Start at a lower pressure and increase to 9 tons. Too great a pressure will distort the tone wheel. Too little pressure will result in stakes that will not hold.

9. Stake the tone wheel to the 1-2-3-4, 4-5-6 clutch housing.


Note

If necessary, tapJ 43768 - driver andJ 43767 - staker to remove the tools from the 1-2-3-4, 4-5-6 clutch housing.

10. Remove the J tools and repeat steps 7-9 at the remaining 2 staking positions.
11. Remove the J tools.