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Home >> Dodge and Ram >> 2003 >> RAM 3500 Truck 4WD L6-5.9L DSL Turbo VIN C >> Repair and Diagnosis >> Brakes and Traction Control >> Disc Brake System >> Brake Rotor/Disc >> Service and Repair >> Rear Brake Rotor >> Dual Rear Wheels

Dual Rear Wheels

ROTORS
REMOVAL

REAR DUAL WHEELS
1. Raise and support the vehicle
2. Remove the tire and wheel assembly.





3. Remove the disc brake caliper.

CALIPERS-DISC BRAKE REAR

REMOVAL

CAUTION: Never allow the disc brake caliper to hang from the brake hose. Damage to the brake hose will result. Provide a suitable support to hang the caliper securely.

1. Raise and support vehicle.
2. Remove the wheel and tire assembly.
3. Drain small amount of fluid from master cylinder brake reservoir with suction gun.
4. Remove the brake hose banjo bolt and discard the copper washers if replacing caliper.





5. Remove the caliper slide bolts (3).
6. Remove the caliper (6) from vehicle.
7. Remove the caliper adapter bolts.
8. Remove the rear axle shaft from the housing on dual rear wheels.
9. Remove the hub and rotor assembly (C3500 only).
REAR - SRT-10





1. Compress the disc brake caliper using tool #C4212F.
2. Remove the caliper pin bolts (3).
3. Remove the banjo bolt (6) and discard the copper washer.

CAUTION: Never allow the disc brake caliper to hang from the brake hose. Damage to the brake hose with result. Provide a suitable support to hang the caliper securely.

4. Remove the rear disc brake caliper.


INSTALLATION
REAR DUAL WHEELS





1. Install the hub to the rotor. Tighten the bolts (1) to 128 Nm (95 ft. lbs.).
2. Install the hub and rotor assembly.
3. Install the rear axle shaft to the housing with dual wheels.





4. Install the caliper adapter bolts 197 Nm (145 ft. lbs.) LD.
5. Install the disc brake caliper.

INSTALLATION
REAR - SRT-10

NOTE: Install a new copper washers on the banjo bolt when installing

1. Install the rear disc brake caliper.




1. Ant-rattle clips
2. Disc Brake Caliper Adapter
3. Caliper slide Pin bolts
4. Caliper Adapter Bolts
5. Brake Hose
6. Banjo Bolt

2. Install the banjo bolt (6) with new copper washers to the caliper. tighten to 27 Nm (20 ft. lbs.).
3. Install the caliper pin bolts (3). tighten to 30 Nm (22 ft. lbs.).
4. Bleed the base brake system.
5. Install the tire and wheel assembly. Removal and Replacement
6. Lower the vehicle.
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