Operation CHARM: Car repair manuals for everyone.

Assembly







ASSEMBLY





1. Clean any debris off the mating surfaces of the HCU and ABM module.

CAUTION: When installing new O-rings or solenoid valve stem seals, do not use any type of lubricant.

2. If the seals on the components are not new, they must be replaced. Each of the solenoid valve stem seals (1) must be replaced do not reuse solenoid valve stem seals.




3. The pump/motor connector O-ring (1) should also be replaced if not new




4. Align components and install the ABM module on the HCU.




5. Install the four screws attaching the ABM module to the HCU. Tighten the mounting screws to 2 Nm (17 in. lbs.) torque.
6. If the mounting bracket needs to be installed, Insert the mounting pins into the grommets mounted in the bracket, then install the single mounting bolt. Tighten the mounting bolt to 12 Nm (106 in. lbs.) torque.
7. Install the HCU in the vehicle Hydraulic Control unit (HCU) - Installation.