Operation CHARM: Car repair manuals for everyone.

Removal-Cab/Chassis Models







INSTALLATION-CAB/CHASSIS MODELS





1. Clean each end of EGR crossover tube, and its connection points of any old gasket material
2. Install new gaskets (doughnuts) to each end of tube.
3. Position EGR crossover tube (2) to engine.
4. Position "P" clamp (5) at center of EGR crossover tube. Install "P" clamp bolt loosely (finger tight).
5. First, tighten EGR tube clamp (1) to 10 Nm (7 ft. lbs.), then tighten clamp (3) to 10 Nm (7 ft. lbs.).
6. Tighten "P" clamp bolt (5) to 10 Nm (7 ft. lbs.).
7. Connect electrical connector (4) to EGR temperature sensor.




8. Install heat shield (2) over EGR valve (1).




9. Install cover (1) and four cover bolts (2).
10. Connect both negative battery cables to both batteries.