Passenger Air Bag - Removal
REMOVAL
WARNING: To avoid serious or fatal injury on vehicles equipped with airbags, disable the Supplemental Restraint System (SRS) before attempting any steering wheel, steering column, airbag, seat belt tensioner, impact sensor, or instrument panel component diagnosis or service. Disconnect and isolate the battery negative (ground) cable, then wait two minutes for the system capacitor to discharge before performing further diagnosis or service. This is the only sure way to disable the SRS. Failure to take the proper precautions could result in accidental airbag deployment.
WARNING: To avoid serious or fatal injury when removing a deployed airbag, rubber gloves, eye protection, and a long-sleeved shirt should be worn. There may be deposits on the airbag unit and other interior surfaces. In large doses, these deposits may cause irritation to the skin and eyes.
NOTE: The following procedure is for replacement of an ineffective or damaged passenger airbag. If the airbag is ineffective or damaged, but not deployed, review the recommended procedures for handling non-deployed supplemental restraints. Service and Repair . If the passenger airbag has been deployed, review the recommended procedures for service after a supplemental restraint deployment before removing the airbag from the vehicle. Service and Repair .
1. Disconnect and isolate the battery negative cable. Wait two minutes for the system capacitor to discharge before further service.
2. Remove the top pad (3) and passenger airbag from the instrument panel as a unit. Instrument Panel Pad - Removal.
3. Place the top pad on a suitable work surface with the top facing down. If the top pad will be reused, be certain to take the proper precautions to prevent the top pad from receiving cosmetic damage during the following procedures.
4. Disengage each of the hooks on one side of the airbag housing (1) from the windows in the forward and rearward vertical walls of the airbag retainer (2) on the underside of the top pad. To disengage the hooks, use hand pressure to pull the adjacent edge of the airbag housing firmly and evenly upward out of the retainer receptacle, while at the same time pulling the upper edge of the receptacle wall outward far enough to disengage the hooks.
5. With all of the hooks on one side of the airbag housing disengaged from the retainer, rotate that side of the housing upward far enough to disengage the hooks on the opposite side of the housing from the retainer.
6. With all of the hooks disengaged, lift the housing, inflator, and cushion as a unit from the retainer receptacle on the underside of the instrument panel top pad.
7. If the passenger airbag will be replaced with a new replacement unit, remove the two nuts that secure the two stud straps (4) to the studs on the outboard ends of the passenger airbag housing and set the straps aside for installation on the new airbag housing.