Operation CHARM: Car repair manuals for everyone.

Removal and Installation




REMOVAL
1. Disconnect battery ground cable.

NOTE: When battery has been disconnected and reconnected, some abnormal drive symptoms my occur until the powertrain control module relearns its adaptive strategy. The vehicle may need to be driven 16 km (10 miles) or more to relearn the adaptive strategy.

2. Remove air engine cleaner and air cleaner outlet tube.

CAUTION: When disconnecting throttle cable from ball stud, use a screwdriver or similar tool close to the stud and pry slowly. Pulling by hand may damage the cable.

3. Disconnect throttle linkage at throttle ball.
4. Disconnect Throttle Position Sensor (TPS) and Idle Air Control (IAC) valve wiring connectors.
5. Remove engine coolant hose connectors and vacuum lines as necessary.
6. Remove four throttle body bolts.
7. Carefully separate throttle body from upper intake manifold.
8. Remove and discard gasket between throttle body and upper intake manifold.

INSTALLATION

NOTE: If scrapping is necessary, be careful not to damage gasket surfaces of throttle body and intake manifolds. or allow gasket material to drop into intake manifold.

1. Make sure that both throttle body and upper intake manifold gasket surfaces are clean.
2. Install throttle body gasket on the four studs of the upper intake manifold.
3. Install throttle body to upper intake manifold.
4. Secure throttle body to upper intake manifold with four retaining bolts. Tighten to 16-24 N.m (12-18 lb ft).
5. Reinstall engine coolant hoses and vacuum connections as necessary.
6. Connect IAC valve and TPS sensor electrical connectors.
7. Connect throttle cable and transmission linkage to throttle body.
8. Install engine air cleaner and air cleaner outlet tube.
9. Reconnect battery cable.