RH

Removal

1. Disconnect the battery ground cable.
2. Remove the air cleaner outlet tube.
3. Remove the drive belt tensioner.





4. Disconnect the generator electrical connectors.





5. Remove the generator bracket with the generator attached.





6. Remove the bolts.
7. Remove the wheel and tire.





8. Remove the pin type retainers and the wheel well apron.
9. Remove the EGR valve to exhaust manifold tube.
10. Disconnect the spark plug wires and remove the retaining brackets, if needed.





11. Remove the bolts and the shield.





12. Remove the eight bolts and the exhaust manifold.
13. Clean and inspect the exhaust manifold and cylinder block surface.

Installation





1. Note: When installing these bolts, run down each bolt half-way prior to final tightening.

Position the exhaust manifold and install the eight bolts.





2. Install the shield and the bolts.
3. Install the spark plug wires and the retaining brackets.
4. Install the EGR valve to exhaust manifold tube.





5. Position the wheel well apron and install the pin type retainers.
6. Install the wheel and tire.





7. Install the bolts.





8. CAUTION: The front end accessory drive bracket bolts require special torque values. Proper tightening is necessary to prevent excessive accessory drive vibrations.

Note: Make sure to tighten the generator bracket in two steps.

Install the generator bracket and tighten the bolts in sequence.
- Step 1: Tighten bolts 1 and 2 to 35 Nm (26 ft. lbs.).
- Step 2: Tighten bolt 3 to 65 Nm (48 ft. lbs.).





9. Tighten the remaining bolt.
10. Install the drive belt tensioner.
11. Install the air cleaner outlet tube.
12. Connect the battery ground cable.