RH
Cylinder Head RHRemoval
1. Remove the lower intake manifold.
2. Remove the coolant bypass tube.
3. Remove the Exhaust Gas Recirculation (EGR) tube.
4. Remove the RH camshafts.
5. CAUTION: The camshaft followers must be installed in their original positions.
Remove the camshaft followers.
6. CAUTION: The hydraulic lash adjusters must be installed in their original position.
Remove the hydraulic lash adjusters.
7. Raise and support the vehicle on a hoist.
8. Remove the six nuts from the RH exhaust manifold.
9. Lower the vehicle.
10. NOTE: The cylinder head bolts must be replaced with new bolts. They are torque-to-yield designed and cannot be reused.
Remove the bolts in the sequence shown and remove the cylinder head.
- Discard the gasket and the bolts.
Installation
1. CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges which make leak paths. Use a plastic scraping tool to remove all traces of the head gasket.
Clean all sealing surfaces with Metal Surface Cleaner F4AZ-19AS36-RA or equivalent meeting Ford specification WSE-M5B392-A.
NOTE: The cylinder head bolts must be replaced with new bolts. They are torque-to-yield designed and cannot be reused.
Position the RH cylinder head and gasket and install the bolts. Tighten the bolts in six stages, in the sequence shown:
- Stage 1: Tighten to 40 Nm (30 ft. lbs.).
- Stage 2: Tighten bolts 90°.
- Stage 3: Loosen one full turn.
- Stage 4: Tighten to 40 Nm (30 ft. lbs.).
- Stage 5: Tighten 90°.
- Stage 6: Tighten 90°.
2. Raise the vehicle on a hoist.
3. Install RH exhaust manifold nuts in the sequence shown.
4. Lower the vehicle.
5. Install the hydraulic lash adjusters.
- Lubricate the hydraulic lash adjusters with Super Premium SAE 5W-20 Motor Oil XO-5W20-QSP or equivalent, meeting Ford specification WSS-M2C153-H.
6. Install the camshaft followers.
- Lubricate the camshaft followers with Super Premium SAE 5W-20 Motor Oil XO-5W20-QSP or equivalent, meeting Ford specification WSS-M2C153-H.
7. Install the RH camshafts.
8. Install the coolant bypass tube.
9. Install the Exhaust Gas Recirculation (EGR) tube.
10. Install the lower intake manifold.