Operation CHARM: Car repair manuals for everyone.

Valve Cover LH

Valve Cover LH

Removal and Installation
1. Disconnect the battery ground cable.
2. Remove the engine cover.
3. Remove the turbocharger inlet tube.





4. Loosen the clamps and remove the charge air cooler pipe.





5. Disconnect the glow plug wire retainer. Remove the nut and position the oil level indicator and tube aside.





6. Disconnect the glow plug module electrical connectors.





7. CAUTION: Do not use power tools when removing or installing the nut.

CAUTION: Use care not to overtighten the nut during installation.

Position back the boot and remove the nut. Disconnect the cables.





8. Disconnect the exhaust back pressure electrical connector and pushpin retainer.





9. Disconnect the exhaust back pressure tube at the exhaust manifold.





10. Remove the retaining nuts and glow plug module.





11. NOTE: Power stud removed for clarity.

Remove the three retaining nuts and the glow plug module mounting bracket.





12. CAUTION: To prevent engine damage, do not use air powered tools when installing the valve cover.

NOTE: Mark the position of the valve cover bolts for valve cover bolt installation.

Remove the 11 retainers and the valve cover.
^ Clean and inspect the valve cover gasket.
13. To install, reverse the removal procedure.