Valve Cover-RH

Valve Cover-RH




Special Tool(s)

Removal and Installation

All Vehicles
1. With the vehicle in NEUTRAL, position it on a hoist.
2. Disconnect the battery ground cable.
3. Remove the engine cover.
4. Remove the cooling fan stator.

Vehicles with dual generator





5. Remove the accessory drive belt.





6. Remove the bolt and the accessory drive belt tensioner.





7. Remove the accessory drive belt.





8. Remove the bolts, bracket and accessory drive belt idler pulley.





9. Remove the bolts and the accessory drive belt tensioner.





10. Disconnect the generator electrical connector and the B+ wire.





11. Remove the bolts and the generator with mounting bracket.

Vehicles with single generator





12. Remove the accessory drive belt.

All vehicles





13. Remove the power steering pump upper mounting bolt.





14. Remove the LH fan stator stand-off.





15. Remove the power steering pump bolts and position the power steering pump aside.





16. Install the engine lifting bracket.





17. Remove the turbocharger outlet clamp.





18. Loosen the retaining nuts and position the exhaust pipe aside.





19. Loosen the RH motor mount retaining nuts.





20. Loosen the four LH motor mount bolts.





21. Remove the LH motor mount retaining nuts.





22. Remove the removable stud.





23. CAUTION: The lifting crane and lifting chain must be rated at a minimum 4,000-pound capacity by the manufacturer.

Connect a suitable lifting crane and lifting chain to the engine lifting bracket and raise the engine as needed to remove the motor mount.





24. Remove the four bolts and the LH motor mount. Carefully lower the engine.





25. Remove the retaining nut and disconnect the pushpin retainer.





26. Remove the retaining nut for the transmission fluid level indicator and tube. Position the tube aside.





27. Remove the bolt for the oil fill tube.





28. Disconnect the oil fill tube.





29. Disconnect the Injection Control Pressure (ICP) sensor electrical connector and wire retainers.





30. Remove the ICP sensor.
^ Plug or cap the opening as needed.





31. Position the wiring away from the valve cover as needed.





32. CAUTION: To prevent engine damage, do not use air-powered tools when installing the valve cover.

NOTE: Mark the position of the valve cover bolts for the valve cover bolt installation.

Remove the 11 retainers and the valve cover.
^ Clean and inspect the valve cover gasket.





33. Remove the high pressure oil rail-to-valve cover gasket.
34. To install, reverse the removal procedure.
^ Tighten the top retaining nuts on the motor mount first.