Tailpipe

Tailpipe

Removal

WARNING: The normal operating temperature of the exhaust system is very high. Never work around or attempt to repair any part of the exhaust system until it has cooled. Use special care when working around the catalytic converter. The catalytic converter heats to a high temperature after only a short period of engine operation. Failure to follow these instructions may result in personal injury.

CAUTION: Do not use oil or grease-based lubricants on the isolators. These lubricants may cause deterioration of the rubber. This can lead to separation of the isolator from the exhaust hanger bracket during vehicle operation. Use only water-based lubricants on the isolators.

NOTE: Exhaust fasteners are of a prevailing torque design. Use only new fasteners with the same part number as the original. Torque values must be used as specified during reassembly to make sure of correct retention of exhaust components.

1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Maintenance/Service and Repair

2. NOTE: When the muffler assembly-to-tailpipe Torca(R) clamp is loosened, a new muffler assembly-to-tailpipe Torca(R) clamp must be installed.

Loosen the muffler assembly-to-tailpipe Torca(R) clamp.
3. Disconnect the rubber isolator and remove the tailpipe.

Installation
1. If reusing the tailpipe, install a new muffler assembly-to-tailpipe Torca(R) clamp.
2. Position the tailpipe and connect the rubber isolator.

3. NOTE: Do not tighten the muffler assembly-to-tailpipe Torca(R) clamp until the exhaust system has been aligned.

NOTE: Using an abrasive pad, clean the muffler assembly-to-tailpipe surface area of any rust.

Position the muffler assembly-to-tailpipe.
4. Align the exhaust system.