Input Shaft Seal

Input Shaft Seal

















1. Using the Driven Gear Oil Seal Installer, install the input shaft seal.





2. NOTE: Make sure not to roll the inner input seal sealing lip when installing the drive gear.

Install the helical gears.

1. Install the drive gear. Use a slight rotation to prevent damaging the inner input seal.

2. Install the idler gear.

3. Install the driven gear.





3. NOTE: The Power Transfer Unit (PTU) cover and case sealing surfaces must be free of oil before applying new sealant.

Apply a 3 mm (0.11 in) bead of silicone sealant to the sealing surface of the PTU cover. Install the PTU cover and tighten the 12 PTU cover bolts in a star pattern.
- Tighten to 32 Nm (24 lb-ft).

4. Install the vent tube and the bolt.
- Tighten to 14 Nm (124 lb-in).

5. Install the PTU. For additional information, refer to Power Transfer Unit (PTU) Transfer Case - Power Transfer Unit (PTU) - Removal.