Part 6

Transaxle - Overhaul






















Disassembled Views






























252. Install the front planetary/rear ring gear assembly.





253. Install the forward (1, 2, 3, 4) clutch wave spring.





254. Soak the forward (1, 2, 3, 4) clutch pack in clean transmission fluid.





255. Install the forward (1, 2, 3, 4) clutch pack.





256. Install the forward (1, 2, 3, 4) clutch pressure plate.





257. NOTICE: Be sure to install the forward (1, 2, 3, 4) clutch beveled snap ring with the flat side facing down or the snap ring can come loose, causing damage to the transaxle.

Install the forward (1, 2, 3, 4) clutch beveled snap ring with the flat side down with the gap facing the front of the transaxle.
1. Forward (1, 2, 3, 4) clutch snap ring

2. Forward (1, 2, 3, 4) clutch snap ring gap






258. Seat the snap ring in the snap ring groove.





259. Install Dial Indicator Gauge With Holding Fixture 100-002 or a dial indicator on the transaxle case and position the plunger on the top forward (1, 2, 3, 4) clutch friction plate.





260. Install the new low/reverse and forward (1, 2, 3, 4) clutch main control-to-transaxle case seals.





261. Apply 483 kPa (70 psi) of air pressure to the forward (1, 2, 3, 4) clutch piston port while recording the clutch pack clearance on the dial indicator. The clearance should be between 0.076 mm (0.002 in) and 1.840 mm (0.072 in). If the clearance is out of range, check the forward (1, 2, 3, 4) clutch pack for correct installation and the transaxle for correct assembly. If the forward (1, 2, 3, 4) clutch pack is correctly installed, install a new forward (1, 2, 3, 4) clutch pack.





262. Install the front planetary sun gear and shell assembly.





263. Install the No. 10 thrust bearing.





264. Install the park pawl.





265. Install the park pawl pin and spring.





266. Install the park pawl actuator rod in the TR (Transmission Range) sensor.





267. Position the park pawl aside and position the park pawl actuator rod and the TR (Transmission Range) sensor in the transaxle case.





268. Install the manual control shaft and align the manual control shaft pin holes.





269. Install the manual control shaft pin.





270. NOTICE: Make sure to hold the manual control lever while tightening the manual control lever nut or damage to the manual control lever and park components will occur.

Install the manual control lever and the manual control lever nut.
- Tighten to 24 Nm (18 lb-ft).






271. Install the 5 new clutch feed seals.





272. Position the transmission fluid baffle in place and install the 2 transmission fluid baffle bolts.
- Tighten to 12 Nm (106 lb-in).






273. Position the fluid reservoir in place and install the 2 fluid reservoir bolts.
- Tighten to 12 Nm (106 lb-in).






274. Install the No. 12 thrust bearing.





275. Simultaneously install the drive/driven sprocket and chain assembly. Lightly tap on the driven sprocket to be sure it is fully seated in the case.





276. Install the No. 11 thrust bearing.





277. Install the No. 13 thrust washer.





278. Install the differential sun gear.





279. Install the differential assembly.





280. Install the No. 15 thrust bearing.





281. Install the Turbine Shaft Seal Protector 307-635 on the input shaft.