Part 6

Transaxle - Overhaul


















Disassembled Views










































231. Install the forward clutch pack assembly.
1. Position the forward clutch pack assembly in the case.

2. Make sure the alignment tab on the clutch pack is positioned in the correct location.






232. Install the low OWC (One-Way Clutch).





233. NOTE: The low OWC (One-Way Clutch) snap ring gap must be positioned as shown so that the low/reverse clutch pressure plate tab fits into the gap when it is installed later in this procedure.
Install the low OWC (One-Way Clutch) snap ring.






234. Compare the position of the low OWC (One-Way Clutch) snap ring gap with the tab on the low/reverse clutch pressure plate to be sure that the gap is in the right position.





235. Install the Dial Indicator Gauge with Holding Fixture 100-002 on the transaxle case and position the plunger on a top friction disc tab.





236. Install a new forward clutch feed seal.





237. Apply 483 kPa (70 psi) of air pressure to the forward clutch piston port while recording the clutch pack clearance on the Dial Indicator Gauge. The clearance should be between 0.85 mm (0.033 in) and 2.41 mm (0.094 in). If the clearance is out of range, check the forward clutch pack and low OWC (One-Way Clutch) for correct installation. If the forward clutch pack and low OWC (One-Way Clutch) is correctly installed, install a new forward clutch pack.





238. Remove the Dial Indicator Gauge with Holding Fixture 100-002 from the transaxle case.

239. Install the No. 11 stator support thrust bearing.





240. Install the front planetary carrier hub.





241. Install the No. 10 front sun gear thrust bearing.





242. Install the front sun gear and shell assembly.





243. Install the front carrier and rear ring gear assembly.





244. Install the No. 8 front/center planetary gear assembly and the No. 7 center sun gear thrust bearings.





245. Install the center planetary carrier and front ring gear assembly.





246. NOTE: The groove on the center sun gear is installed facing up.
Install the center planetary sun gear.






247. Install the No. 6 center sun gear and the No. 5 center/rear planetary thrust bearings.





248. Install the rear planetary gear carrier assembly.





249. NOTICE: Failure to align the tab on the bottom of the low/reverse pressure plate with the gap in the low OWC (One-Way Clutch) snap ring may result in damage to the transaxle.

Install the low/reverse clutch pressure plate.
1. Make sure the tab on the bottom of the pressure plate fits in the gap of the low OWC (One-Way Clutch) snap ring.

2. Install the low/reverse clutch pressure plate.






250. Measure the depth of the low/reverse clutch pressure plate where the tab fits into the gap of the low OWC (One-Way Clutch) snap ring and directly across from it. If the pressure plate is seated correctly, the depth should be the same. If the depths are different, rotate the snap ring so that the gap fits around the tab on the pressure plate.





251. Lubricate the low/reverse clutch pack with clean transmission fluid.





252. Install the low/reverse clutch pack.





253. Install the low/reverse pressure plate.





254. Using a straightedge and the Depth Micrometer 303-D075, measure and record as measurement A, the distance from the transaxle case deck surface to the low/reverse pressure plate.





255. Using the same straightedge and the Depth Micrometer 303-D075, measure and record as measurement B, the distance from the low/reverse clutch piston to the cover assembly deck surface.