Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Fuel Tank Filler Pipe Replacement (Front)




Fuel Tank Filler Pipe Replacement (Front)

Removal Procedure




1. Remove the fuel tank filler housing to body fasteners (1) and filler housing (2).
2. Remove the ground strap fastener.




3. Disconnect the quick connect fitting (1). Refer to Plastic Collar Quick Connect Fitting Service (Plastic Collar Quick Connect Fitting Service).
4. Loosen the filler hose clamp (2).
5. Cut the plastic zip tie (3).
6. Remove the fuel tank filler pipe (4).

Installation Procedure




1. Install the fuel tank filler pipe (4).
2. Install a new zip tie (3).

Caution: Refer to Fastener Caution (Fastener Caution).

3. Tighten the fuel tank filler clamp (1) to 4 Nm(35 lb in) at the fuel tank.
4. Connect the quick connect fitting (1). Refer to Plastic Collar Quick Connect Fitting Service (Plastic Collar Quick Connect Fitting Service).




5. Install the ground strap fastener.
6. Install the filler housing (2) and tighten the fasteners (1) to 9 Nm(89 lb in).