Removal and Installation

CONTROL VALVE WITH TCM


Removal and Installation


REMOVAL
1. Disconnect the battery cable from the negative terminal.
2. Drain [1][2]ATF through drain plug.
3. Remove exhaust mounting bracket. Refer to Exploded View.
3. Remove exhaust mounting bracket. Refer to Exploded View.





4. Disconnect heated oxygen sensor 2 connectors (A).
5. Remove heated oxygen sensor 2 harness (B) from clips (1).
6. Remove bracket (2) from transmission assembly.
7. Disconnect A/T assembly connector.





8. Remove snap ring (1) from A/T assembly connector (A).
9. Push A/T assembly connector (A).






CAUTION:
Be careful not to damage connector.
10. Remove clips (1).





11. Remove oil pan (2) and oil pan gasket.





12. Remove magnets (1) from oil pan.
13. Disconnect A/T fluid temperature sensor 2 connector (A).






CAUTION:
Be careful not to damage connector.
14. Disengage terminal clips ( ).





15. Disconnect output speed sensor connector (A).

CAUTION:
Be careful not to damage connector.
16. Disengage terminal clip ( ).





17. Remove bolts (A), (B) and (C) from control valve with TCM.





18. Remove control valve with TCM from transmission case.

CAUTION:
When removing, be careful with the manual valve (1) notch and manual plate (2) height. Remove it vertically.





19. Remove A/T fluid temperature sensor 2 (1) with bracket (2) from control valve with TCM.





20. Remove bracket (1) from A/T fluid temperature sensor 2 (2).





21. Remove O-ring (1) from A/T assembly connector (A).





22. Disconnect TCM connectors (A) and (B).

CAUTION:
Be careful not to damage connectors.





23. Remove A/T assembly connector (A) from control valve with
TCM with flat-blade screwdriver (B).





24. Disconnect TCM connector (A) and transmission range switch connector (B).

CAUTION:
Be careful not to damage connectors.





INSTALLATION
Note the following, and install in the reverse order of removal.

CAUTION:
- Be careful not to damage connector when installing any connector.
- Never reuse drain plug and drain plug gasket.
- Never reuse O-ring.
- Apply [1][2]ATF to O-ring.
- Adjust bolt hole of bracket to bolt hole of control valve with TCM when installing A/T fluid temperature sensor 2 (with bracket).
- Refer to the followings when installing control valve with TCM to transmission case.

CAUTION:
- Make sure that input speed sensor securely installs input speed sensor holes (B).





- Hang down output speed sensor harness toward outside so as not to disturb installation of control valve with TCM.
- Adjust A/T assembly harness connector of control valve with TCM to terminal hole of transmission case.





- Assemble it so that manual valve (1) cutout is engaged with manual plate (2) projection.
- Install bolts (A), (B) and (C) to control valve with TCM. Tighten bolt





1, 2 and 3 temporarily to prevent dislocation. After that tighten them in order (1 to 2 to 3), and then tighten other bolts. Tighten control valve with TCM bolts to the specified torque.










- Refer to the followings when installing oil pan (2) (with oil pan gasket) and clips (1) to transmission case.


CAUTION:
- Never reuse oil pan gasket and oil pan mounting bolts.
- Install oil pan gasket in the direction to align hole position.
- Install it so that drain plug comes to the position as shown in the figure.
- Be careful not to pinch harnesses.
- Completely remove all moisture, oil and old gasket, etc. from oil pan mounting surface.





- Tighten oil pan mounting bolts to the specified torque in numerical order shown in the figure after temporarily tightening them. Tighten oil pan mounting bolts to the specified torque.