Part 2

TRANSMISSION ASSEMBLY

22.Install return spring (1) to parking pawl (2).





23.Install parking pawl (with return spring) and pawl shaft to rear extension (2WD) or adapter case (AWD).





24.Install parking actuator support to rear extension (2WD) or adapter case (AWD).





25.Install needle bearing (1) to rear extension (2WD) or adapter case (AWD).

CAUTION:
Check the direction of needle bearing. Location of Needle Bearings and Bearing Races.
26.Install rear extension assembly (2WD) or adapter case assembly (AWD) according to the following procedures.
a.2WD





i.Install seal rings (1) to output shaft.





ii.Install parking gear (1) to output shaft (2).





iii.Install output shaft to transmission case.

CAUTION:
Be careful not to mistake front for rear because both sides looks similar. (Thinner end is front side.)





iv.Install bearing race to output shaft.





v.Apply recommended sealant (Genuine Anaerobic Liquid Gasket or equivalent. Recommended Chemical Products And Sealants.) to rear extension assembly as shown in the figure.





CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from the transmission case and rear extension assembly mounting surfaces.





vi.Install rear extension assembly to transmission case.

CAUTION:
Insert the tip of parking rod between the parking pawl and the parking actuator support when assembling the rear extension assembly.





vii.Tighten rear extension assembly bolts to the specified torque.





b.AWD





i.Install seal rings (1) to output shaft.





ii.Install parking gear (1) to output shaft (2).





iii.Install output shaft to transmission case.

CAUTION:
Be careful not to mistake front for rear because both sides looks similar. (Thinner end is front side.)





iv.Install bearing race to output shaft.





v.Install gasket onto transmission case.

CAUTION:
- Completely remove all moisture, oil and old gasket, etc.
from the transmission case and adapter case assembly mounting surfaces.
- Never reuse gasket.





vi.Install adapter case assembly to transmission case.

CAUTION:
Insert the tip of parking rod between the parking pawl and the parking actuator support when assembling the adapter case assembly.





vii.Tighten adapter case assembly bolts to the specified torque.










27.Install needle bearing to drum support.

CAUTION:
Check the direction of needle bearing. Location of Needle Bearings and Bearing Races.





28.Install direct clutch assembly to reverse brake.

CAUTION:
Make sure that drum support edge surface and direct clutch inner boss edge surface come to almost same place.





29.Install high and low reverse clutch assembly to direct clutch.





30.Align the drive plate using a flat-bladed screwdriver.





31.Install high and low reverse clutch hub, mid sun gear assembly, and rear sun gear assembly as a unit.

CAUTION:





Make sure that portion "A" of high and low reverse clutch drum protrudes approximately 2 mm (0.08 in) beyond portion "B" of rear sun gear.





32.Install needle bearing to rear carrier assembly.

CAUTION:
Check the direction of needle bearing. Location of Needle Bearings and Bearing Races.





33.Install bearing race to rear carrier assembly.

CAUTION:
Check the direction of needle bearing. Location of Needle Bearings and Bearing Races.





34.Install rear carrier assembly to direct clutch drum.