Reassembly

Major Components (2)
Reassembly





1. Install the converter housing.
Torque:
M10 - 34 Nm (25 ft. lbs.)
M12 - 57 Nm (42 ft. lbs.)
2. Install the snap ring, key and rotor (4x2).
^ Install the snap ring to the output shaft.
^ Install the key and rotor.





3. Install the spacer, ball, speedometer sensor drive gear and snap ring (4x2).
^ Install the spacer, ball and speedometer sensor drive gear.
^ Install the snap ring to the output shaft.





4. Install the key, rotor and snap ring (4x4).
^ Install the key and rotor.
^ Install the snap ring to the output shaft.





5. Install the second brake drum gasket.
^ Install a new second brake drum gasket to the transmission case.

Part 1:

Part 2:

6. Individual piston operation inspection.
Check for the sound of operation while injecting compressed air into the oil hole indicated in the figure.

NOTE: When inspecting the direct clutch, check with the C-0 accumulator piston hole closed. If there is no noise, disassemble and check the condition of the parts.











7. Install the accumulator pistons.
^ Coat the O-ring with ATF and install it to the piston.
^ Install the three springs and four accumulator pistons to the bore as shown in the figure.





8. Install new check valve and spring.
9. Install the valve body.





^ Align the groove of the manual valve to the pin of the lever.





^ Install the twenty bolts.
Torque: 10 Nm (87 inch lbs.)

NOTE: Each bolt length (mm) is indicated in the figure.








10. Install the solenoid wiring.
Coat a new O-ring with ATE, and install it to the solenoid wiring.
Insert the solenoid wiring to the case and install the stopper plate.
Connect the connectors to the solenoid S1 (1), S2 (2), lock-up solenoid (3), and pressure control solenoid (4).





11. Install a new oil strainer assembly with gaskets.





^ Install the oil strainer with the gaskets to the valve body. Tighten the four bolts.
Torque: 10 Nm (87 inch lbs.)





12. Install the oil pan.
Install two magnets in oil pan.
Remove any gasket material and be careful not to drop oil on the contacting surfaces of the transmission case and oil pan.
Apply liquid gasket (TB1281 or its equivalent) to the oil pan as shown in the figure.

NOTE: Install the oil pan as soon as the seal gasket is applied.





^ Install and tighten the nineteen bolts.
Torque: 7.4 Nm (65 inch lbs.)