Operation CHARM: Car repair manuals for everyone.

Disassembly and Assembly - Standard

DISASSEMBLY
1. Remove pinion shaft lock roll pin with a hammer and punch.
2. Remove pinion shaft.





3. Rotate differential side gears and remove the differential pinions and thrust washers (Fig. 41).
4. Remove the differential side gears and thrust washers.

ASSEMBLY
1. Install the differential side gears and thrust washers.
2. Install the differential pinion gears and thrust washers.
3. Install the pinion mate shaft.
4. Align the hole in the pinion mate shaft with the hole in the differential case and install the pinion mate shaft roll pin
5. Lubricate all differential components with hypoid gear lubricant.