Radiator: Service and Repair
Removal & Installation and Disassembly & Reassembly1. DRAIN ENGINE COOLANT
2. REMOVE ENGINE UNDER COVER SUB-ASSEMBLY No.1
a. Remove the 4 bolts and engine under cover.
3. REMOVE RADIATOR SUPPORT SEAL UPPER
a. Remove the 11 clips and radiator support upper.
4. REMOVE RADIATOR RESERVE TANK ASSEMBLY
a. Disconnect the reserve tank hose from the radiator.
b. Remove the 3 bolts and reserve tank.
5. SEPARATE FAN SHROUD
a. Disconnect the radiator hose No.1 from the radiator.
b. Disconnect the oil cooler inlet hose from the radiator. (A/T TRANSMISSION)
c. Disconnect the oil cooler outlet hose from the radiator. (A/T TRANSMISSION)
d. Disconnect the radiator hose No.2 from the radiator.
e. Remove the 2 bolts, and separate the fun shroud.
HINT: Temporarily put the separated fun shroud at an appropriate location in the engine room.
6. REMOVE RADIATOR ASSEMBLY
a. Remove the 4 bolts and radiator.
7. REMOVE RADIATOR SUPPORT No.1
a. Remove the 2 radiator support No.1 from the radiator.
8. REMOVE RADIATOR SUPPORT No.2
a. Remove the 2 radiator support No.2 from the radiator.
9. REMOVE RADIATOR SUPPORT No.1 BUSH
a. Remove the 4 radiator support No.1 bush from the radiator.
10. INSTALL RADIATOR ASSEMBLY
a. Insert the tabs of the radiator support through the radiator service holes.
b. Install the radiator assembly with the 4 bolts.
Torque: 18 Nm (184 kgf-cm, 13 ft. lbs.)
11. INSTALL FAN SHROUD
a. Insert tabs in the slots described in the illustration, attach the fun shroud with the 2 bolts.
Torque: 5.0 Nm (51 kgf-cm, 44 inch lbs.)
12. INSTALL RADIATOR RESERVE TANK ASSEMBLY
a. Install the reserve tank with the 3 bolts.
Torque: 5.0 Nm (51 kgf-cm, 44 inch lbs.)
b. Connect the reserve tank hose to the radiator.
13. ADD ENGINE COOLANT
14. CHECK FOR ENGINE COOLANT LEAKS