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Canada - Instruments/Fuel Sys. - Fuel Gauge Inaccuracy

Bulletin
TSB2142

Issue Date
August 29, 2005

Title
FUEL GAUGE INACCURACY

Component
FUEL

Models
'05 GX 470

INTRODUCTION:
Some 2005 model year GX 470 vehicles may exhibit a condition where the fuel gauge does not display the correct fuel level. This condition may be caused by high alcohol content in the fuel swelling the suction tube and reducing movement of the fuel gauge sending unit float arm. The fuel pump assembly has been improved to correct this condition.

APPLICABLE VEHICLES:
- 2005 model year GX 470 vehicles produced BEFORE the Production Change Effective VINs shown below.






PRODUCTION CHANGE INFORMATION:






PARTS INFORMATION:






WARRANTY INFORMATION:






REQUIRED SSTs:

REPAIR PROCEDURE:

1. Remove the fuel suction with pump & gauge tube assembly.
- Refer to the ETAS, 2005 model year GX 470 Repair Manual: Fuel/Fuel Tank Assy (2UZ-FE) /Removal & Installation And Disassembly & Reassembly.

2. If there is obstruction to the fuel gauge sending unit float arm then replace the fuel suction with pump & gauge tube assembly. If no obstruction is found, proceed to step 4.
3. After replacement, confirm proper vehicle operation.
4. If the vehicle continues to exhibit fuel gauge inaccuracy, then:
- Refer to ETAS, 2005 model year GX 470 Repair Manual: Instrument Panel/meter/Combination Meter/On-Vehicle Inspection.

NOTE:
The fuel pump gauge retainer and fuel suction tube set gasket must be replaced with the fuel suction with pump & gauge tube assembly.


NOTE:
Issue of this Technical Service Bulletin is to ensure that proper repair information is available. IT DOES NOT CONSTITUTE AN AUTHORIZATION FOR REPAIR. Normal provisions of the formal warranty policy, as applicable, will apply.