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Instruments - Fuel Gauge Inaccurate

ENGINE
EG011-05

Title:
FUEL GAUGE INACCURACY

Models:
'05 GX 470

August 1, 2005

Introduction

Some 2005 model year GX 470 vehicles may exhibit a condition where the fuel gauge does not display the correct fuel level. This condition may be caused by high alcohol content in the fuel swelling the suction tube and reducing movement of the fuel gauge sending unit float arm. The fuel pump assembly has been improved to correct this condition.

Applicable Vehicles

^ 2005 model year GX 470 vehicles produced BEFORE the Production Change Effective VIN shown below.





Production Change Information





Parts Information





Warranty Information

Applicable Warranty*:
This repair is covered under the Lexus Powertrain Warranty. This warranty is in effect for 72 months or 70,000 miles, whichever occurs first, from the vehicle's in-service date.

* Warranty application is limited to correction of a problem based upon a customer's specific complaint.





Required Tools & Material





Required SSTs

Repair Procedure

1. Remove the fuel suction with pump and gauge tube assembly.

^ Refer to the Technical Information System (TIS), 2005 model year GX 470 Repair Manual: Fuel/Fuel Tank Assy (2UZ-FE)/Removal & Installation And Disassembly & Reassembly

2. If there is obstruction to the fuel gauge sending unit float arm, then replace the fuel suction with pump and gauge tube assembly. If no obstruction is found, proceed to step 4.

3. After replacement, confirm proper vehicle operation.

4. If the vehicle continues to exhibit fuel gauge inaccuracy, then:

^ Refer to TIS, 2005 model year GX 470 Repair Manual: Instrument Panel/meter/Combination Meter/On - Vehicle Inspection.

NOTE:
The fuel pump gauge retainer and fuel suction tube set gasket must be replaced with the fuel suction with pump and gauge tube assembly.