Sliding Roof Housing (For Multi-Panel Moon Roof)
REMOVAL1. REMOVE ROOF HEADLINING ASSEMBLY
2. REMOVE ROOF DRIP SIDE FINISH MOULDING LH
3. REMOVE ROOF DRIP SIDE FINISH MOULDING RH
4. REMOVE SLIDING ROOF SIDE GARNISH LH
a. Remove the 2 screws and side garnish.
5. REMOVE SLIDING ROOF SIDE GARNISH RH
a. Remove the 2 screws and side garnish.
6. REMOVE SLIDING ROOF GLASS SUB-ASSEMBLY
a. Using a Torx wrench (T25), remove the 12 screws.
b. Gradually remove the sliding roof glass from the front side.
7. REMOVE SLIDING ROOF HOUSING FRONT MOUNTING BRACKET LH
a. Remove the 4 bolts and front bracket.
8. REMOVE SLIDING ROOF HOUSING FRONT MOUNTING BRACKET RH
a. Remove the 4 bolts and front bracket.
9. REMOVE SLIDING ROOF HOUSING CENTER MOUNTING BRACKET LH
a. Remove the 5 bolts and center bracket.
10. REMOVE SLIDING ROOF HOUSING CENTER MOUNTING BRACKET RH
a. Remove the 5 bolts and center bracket.
11. REMOVE SLIDING ROOF HOUSING REAR MOUNTING BRACKET LH
a. Remove the 5 bolts and rear bracket.
12. REMOVE SLIDING ROOF HOUSING REAR MOUNTING BRACKET RH
a. Remove the 5 bolts and rear bracket.
13. REMOVE SLIDING ROOF HOUSING SUB-ASSEMBLY
a. Disconnect the drive gear wire harness connector.
b. Remove the 18 nuts and housing.
NOTE: As the housing is very heavy, work must be done by 2 or more persons together.
14. REMOVE SLIDING ROOF DRIVE GEAR SUB-ASSEMBLY
a. Remove the 2 bolts and drive gear.
15. REMOVE SUNSHADE TRIM SUB-ASSEMBLY
16. REMOVE SLIDING ROOF HOUSING PANEL
a. Remove the 16 screws, 14 nuts and housing panel.
17. REMOVE SLIDING ROOF HOUSING CENTER FRAME
a. Remove the 12 nuts and center frame.
18. REMOVE SLIDING ROOF DRIVE CABLE SUB-ASSEMBLY
a. Pull out the drive cable.
19. REMOVE SLIDING ROOF CABLE GUIDE CASING
INSTALLATION
1. INSTALL SLIDING ROOF CABLE GUIDE CASING
a. Insert the sliding roof drive cable into the sliding roof cable guide casing, and then insert the cable guide casing together with the drive gear cable until the pipe of the casing touches the frame.
2. INSTALL SLIDING ROOF HOUSING CENTER FRAME
a. Install the roof drip channel to the sliding roof drive cables RH and LH.
b. Install the center frame with the 12 nuts.
3. INSTALL SLIDING ROOF HOUSING PANEL
a. Install the sliding roof drive cables RH and LH to the sliding roof housing panel.
b. Temporarily tighten the 16 mounting screws and 14 nuts for the sliding roof housing panel.
c. Completely tighten the 16 mounting screws and 14 nuts for the sliding roof housing panel, and the 12 mounting nuts for the roof center frame.
d. After the sliding roof housing panel is completely tightened, pass the sliding roof cable guide casing through the frames of the sliding roof drive cables RH and LH.
4. ADJUST FULLY CLOSED POSITION
a. Using a screwdriver, slide the drive cable of the sliding roof to align the matchmarks.
HINT: Tape the screwdriver tip before use.
5. ADJUST SLIDING ROOF GLASS SUB-ASSEMBLY
a. Gradually adjust the sliding roof glass from the front side.
6. INSTALL SLIDING ROOF GLASS SUB-ASSEMBLY
a. Using a Torx wrench (T25), install the glass with the 12 screws.
7. CHECK FOR WATER LEAKS
a. Adjusting the sliding roof, check that there is no water leak.
If a leak is found, readjust the sliding roof.
8. RESET SLIDING ROOF POSITION
9. INSTALL ROOF HEADLINING ASSEMBLY