Disassembly

AIR CONDITIONING UNIT: DISASSEMBLY

DISASSEMBLY

1. REMOVE MODE DAMPER SERVO SUB-ASSEMBLY

(a) Remove the 3 screws and mode damper servo sub-assembly.
2. REMOVE AIR MIX DAMPER SERVO SUB-ASSEMBLY

(a) Remove the 3 screws and air mix damper servo sub-assembly.
3. REMOVE BLOWER DAMPER SERVO SUB-ASSEMBLY

(a) Remove the 3 screws and blower damper servo sub-assembly.
4. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY

(a) Remove the screw, clamp and heater radiator unit sub-assembly.
5. REMOVE COOLER UNIT DRAIN HOSE NO. 1
6. REMOVE COVER PLATE

(a) Remove the screw.
(b) Release the claw fitting and remove the cover.
7. REMOVE AIR CONDITIONING TUBE ASSEMBLY

(a) Using a hexagon wrench 4.0 mm (0.15 in.), remove the 2 hexagon bolts and air conditioning tube assembly.
(b) Remove the 2 O-rings from the air conditioning tube assembly.
8. REMOVE COOLER EXPANSION VALVE

(a) Remove the cooler expansion valve from the cooler evaporator sub-assembly No.1.
9. REMOVE COOLER EVAPORATOR SUB-ASSEMBLY NO. 1

(a) Remove the 8 screws and separate the heater case.
(b) Remove the cooler evaporator sub-assembly No. 1.

(a) Remove the cooler thermistor No. 1 from the cooler evaporator sub-assembly No. 1.
11. REMOVE COVER PLATE