Reassembly

AIR CONDITIONING UNIT: REASSEMBLY

REASSEMBLY

1. INSTALL COVER PLATE
2. INSTALL COOLER THERMISTOR NO. 1






(a) Install the cooler thermistor No. 1 to the evaporator as shown in the illustration.
(b) Check that the thermistor sticks to the evaporator surface as shown in the illustration (A: Thermistor, B: Evaporator).
NOTE: If reusing the evaporator, DO NOT insert the thermistor to the position that it had been inserted before. Insert it to between the position C shown in the illustration.

3. INSTALL COOLER EVAPORATOR SUB-ASSEMBLY NO. 1






(a) Sufficiently apply compressor oil to the 2 new O-rings and fitting surface of the cooler expansion valve.
Compressor oil:
ND-OIL 8 or equivalent
(b) Install the 2 O-rings on the cooler evaporator sub-assembly No. 1.






(c) Install the cooler evaporator sub-assembly No. 1 on the heater case.
(d) Install the heater case with the 8 screws.
4. INSTALL COOLER EXPANSION VALVE






(a) Install the cooler expansion valve from cooler evaporator sub-assembly No. 1.
5. INSTALL AIR CONDITIONING TUBE ASSEMBLY






(a) Sufficiently apply compressor oil to the 2 new O-rings and fitting surface of the air conditioning tube assembly.
Compressor oil:
ND-OIL 8 or equivalent
(b) Install the 2 O-rings on the air conditioning tube assembly.
(c) Using a hexagon wrench 4.0 mm (0.15 in.), install the air conditioning tube assembly with the 2 hexagon bolts.
Torque: 3.5 Nm (35 kgf-cm, 30 in-lbf)