Reassembly

DRIVE SHAFT: FRONT DRIVE SHAFT ASSEMBLY: REASSEMBLY

REASSEMBLY

1. INSTALL STEERING KNUCKLE OIL SEAL






(a) Using a screwdriver and a hammer, install a new oil seal.
NOTE: Do not damage the oil seal.

2. INSTALL FRONT DRIVE SHAFT DUST COVER






(a) Using SST and a press, install a new dust cover.
SST: 09527-10011
3. INSTALL FRONT DRIVE INNER SHAFT OUTER SHAFT SNAP RING
(a) Install a new snap ring.
4. INSTALL OUTBOARD JOINT BOOT
HINT: Before installing the boots, wrap the spline of the drive shaft with vinyl tape to prevent the boots from being damaged.





(a) Temporary install a new outboard joint boot with 2 new clamps onto the outboard joint shaft.
(b) Pack the outboard joint assembly and boot with grease in the boot kit.
Grease capacity:
260 to 270 g (9.2 to 9.5 oz.)
5. INSTALL FRONT AXLE OUTBOARD JOINT BOOT CLAMP






(a) Mount drive shaft in a soft vice.
(b) Sure the outboard joint boot clamps onto the boot.
(c) Place SST onto the outboard joint large boot clamp.
SST: 09240-00020
SST: 09521-24010
(d) Tighten the SST so that the large clamp is pinched.
NOTE: Do not overtighten the SST.





(e) Using SST, adjust the clearance of the large clamp.
SST: 09240-00020
Clearance:
0.8 mm (0.031 in.) or less
(f) Employ the same manner to the outboard joint small boot clamp.
6. INSTALL INBOARD JOINT BOOT
(a) Provisionally install a new inboard joint boot to the outboard joint shaft.
7. INSTALL FRONT DRIVE INBOARD JOINT ASSEMBLY






(a) Place the beveled side of the tripod axle spline toward the inboard joint.
(b) Align the matchmarks and install the tripod into the inboard joint.
(c) Using a brass bar and hammer, tap the tripod into the drive shaft.
NOTE: Do not tap the roller.

(d) Pack the inboard joint assembly and boot with grease in the boot kit.
Grease capacity:
231 to 241 g (8.1 to 8.5 oz.)






(e) Using a snap ring expander, install a new snap ring.
8. INSTALL FRONT AXLE INBOARD JOINT BOOT CLAMP






(a) Bend the band and lock a new inboard joint large boot clamp with a screwdriver.
(b) Using the same manner to the inboard joint small boot clamp.
9. INSPECT FRONT DRIVE SHAFT ASSEMBLY






(a) Check whether there is no remarkable play in the outboard joint.
(b) Check whether the inboard joint slides smoothly in the thrust direction.
(c) Check whether there is no remarkable play in the radial direction of the inboard joint.
(d) Check the boots for damage.
NOTE: Move the drive shaft while keeping it level.