PCM INSPECTION [WL-C, WE-C]


id0140b7802500


Without Using the M-MDS

Note
•  The PCM terminal voltage can vary with the conditions when measuring and changes due to aged deterioration on the vehicle, causing false diagnosis. Therefore determine comprehensively where the malfunction occurs among the input systems, output systems, and the PCM.
absggw00000445

Terminal voltage table (Reference)

Terminal

Signal

Connected to

Test condition

Voltage (V)

Inspection item

101
Fuel injector (#3)
Fuel injector No.3
Inspect using the wave profile.
•  Inspect related wiring harness
•  Fuel injector No.3
102
Fuel injector (#2)
Fuel injector No.2
Inspect using the wave profile.
•  Inspect related wiring harness
•  Fuel injector No.2
103
104
105
106
Constant voltage
EGR valve position sensor
Engine switch ON
Approx. 5
•  Inspect related wiring harness
•  EGR valve position sensor
107
108
109
Constant voltage
Fuel pressure sensor
Engine switch ON
Approx. 5
•  Inspect related wiring harness
•  Fuel pressure sensor
110
Ground
EGR valve position sensor
Under any condition
Below 1.0
•  Inspect related wiring harness
•  EGR valve position sensor
111
Ground
Boost/IAT sensor No.1
Under any condition
Below 1.0
•  Inspect related wiring harness
•  Boost/IAT sensor No.1
112
113
114
Ground
CMP sensor
Under any condition
Below 1.0
•  Inspect related wiring harness
•  CMP sensor
115
Fuel temp
Fuel temperature sensor
Engine switch ON
Fuel temperature
40 °C {104 °F}
Approx. 2.5
•  Inspect related wiring harness
•  Fuel temperature sensor
Fuel temperature
45 °C {113 °F}
Approx. 2.3
116
EGR position
EGR valve
Engine switch ON
Below 1.0
•  Inspect related wiring harness
•  EGR valve
EGR valve opening angle 40%
Approx. 2
117
118
119
120
121
122
123
124
125
Fuel injector (#1)
Fuel injector No.1
Inspect using the wave profile.
•  Inspect related wiring harness
•  Fuel injector No.1
126
Fuel injector (#4)
Fuel injector No.4
Inspect using the wave profile.
•  Inspect related wiring harness
•  Fuel injector No.4
127
128
A/C
A/C relay
A/C operating
Below 1.0
•  Inspect related wiring harness
•  A/C relay
A/C not operating
B+
129
Constant voltage
CMP sensor
Engine switch ON
Approx. 5
•  Inspect related wiring harness
•  CMP sensor
130
131
132
133
Constant voltage
Boost/IAT sensor No.1
Engine switch ON
Approx. 5
•  Inspect related wiring harness
•  Boost/IAT sensor No.1
134
135
neutral switch
Transfer neutral switch
Transfer shift lever neutral position
Below 1.0
•  Inspect related wiring harness
•  Transfer neutral switch
Except above
B+
136
137
4×4 indicator switch
4×4 indicator switch
Transfer shift lever 2H position
B+
•  Inspect related wiring harness
•  4×4 indicator switch
Except above
Below 1.0
138
139
140
Fuel pressure
Fuel pressure sensor
Idle
Approx. 1.2
•  Inspect related wiring harness
•  Fuel pressure sensor
Engine speed is 2,800 rpm
Approx. 2.5
141
IAT
Boost/IAT sensor No.1
Engine switch ON
IAT 30 °C
{86 °F}
Approx. 1.4
•  Inspect related wiring harness
•  Boost/IAT sensor No.1
IAT 50 °C
{122 °F}
Approx. 1.2
142
143
144
145
146
147
148
149
Fuel injector (#2)
Fuel injector No.2
Inspect using the wave profile.
•  Inspect related wiring harness
•  Fuel injector No.2
150
Fuel injector (#4)
Fuel injector No.4
Inspect using the wave profile.
•  Inspect related wiring harness
•  Fuel injector No.4
151
152
Intake shutter solenoid valve (full close)
Intake shutter solenoid valve (full close)
Engine switch ON
B+
•  Inspect related wiring harness
•  Intake shutter solenoid valve (full close)
Idle
B+
(WL-C)
Below 1.0 (WE-C)
153
154
Ground
MAF/IAT sensor No.2
Under any condition
Below 1.0
•  Inspect related wiring harness
•  MAF/IAT sensor No.2
155
Intake shutter solenoid valve (half open)
Intake shutter solenoid valve (half open)
Engine switch ON
B+
•  Inspect related wiring harness
•  Intake shutter solenoid valve (half open)
156
Ground
ECT sensor
Under any condition
Below 1.0
•  Inspect related wiring harness
•  ECT sensor
157
158
159
160
CMP
CMP sensor
Inspect using the wave profile.
•  Inspect related wiring harness
•  CMP sensor
161
Idle
Idle switch
Engine switch On
B+
•  Inspect related wiring harness
•  Idle switch
Idle
Below 1.0
162
163
164
165
166
167
ECT
ECT sensor
Engine switch ON
ECT 30 °C
{86 °F}
Approx. 2.6
•  Inspect related wiring harness
•  ECT sensor
ECT 40 °C
{104 °F}
Approx. 2.1
ECT 50 °C
{122 °F}
Approx. 1.8
ECT 60 °C
{140 °F}
Approx. 1.4
168
169
Ground
MAF/IAT sensor No.2
Under any condition
Below 1.0
•  Inspect related wiring harness
•  MAF/IAT sensor No.2
170
Ground
Fuel temperature sensor
Under any condition
Below 1.0
•  Inspect related wiring harness
•  Fuel temperature sensor
171
CAN (L)
Because this terminal is for CAN, no valid determination of terminal voltage is possible
•  Inspect related wiring harness
172
173
Fuel injector (#3)
Fuel injector No.3
Inspect using the wave profile.
•  Inspect related wiring harness
•  Fuel injector No.3
174
Fuel injector (#1)
Fuel injector No.1
Inspect using the wave profile.
•  Inspect related wiring harness
•  Fuel injector No.1
175
176
EGR solenoid valve
EGR solenoid valve
Engine switch ON
B+
•  Inspect related wiring harness
•  EGR solenoid valve
Idle
Approx. 3.5
177
EGR control solenoid valve
EGR control solenoid valve
Engine switch ON
B+
•  Inspect related wiring harness
•  EGR control solenoid valve
Idle
Below 1.0
178
VBC solenoid valve
VBC solenoid valve
Inspect using the wave profile.
•  Inspect related wiring harness
•  VBC solenoid valve
179
Fuel Metering Valve
Fuel Metering Valve
Inspect using the wave profile.
•  Inspect related wiring harness
•  Fuel Metering Valve
180
181*1
VSC solenoid valve
VSC solenoid valve
Engine switch ON
B+
•  Inspect related wiring harness
•  VSC solenoid valve
Idle (IAT at 13 °C {55 °F} or more, ECT at 10—70 °C {50—158 °F})
Below 1.0
182
Glow
Glow plug relay
13 s from when engine switch is turned to ON position with ECT at 20 °C {68 °F} or less
B+
•  Inspect related wiring harness
•  Glow plug relay
Idle (2m or more after engine is started)
Below 1.0
183
184
Vehicle speed
VSS
Inspect using the wave profile.
•  Inspect related wiring harness
•  VSS
185
RFW switch
RFW Switch
RFW “LOCK”
Below 1.0
•  Inspect related wiring harness
•  RFW switch
RFW “FREE”
B+
186
187
188
IAT
MAF/IAT sensor No.2
Engine switch ON
IAT 30 °C
{86 °F}
Approx. 1.9
•  Inspect related wiring harness
•  MAF/IAT sensor No.2
IAT 50 °C
{122 °F}
Approx. 1.2
189
MAP
Boost/IAT sensor No.1
Engine switch ON
Approx. 1.65
•  Inspect related wiring harness
•  Boost sensor
190
MAF
MAF/IAT sensor No.2
Engine switch ON
Below 1.0
•  Inspect related wiring harness
•  MAF/IAT sensor No.2
Idle
Approx. 1.76
191
Ground
Fuel pressure sensor
Under any condition
Below 1.0
•  Inspect related wiring harness
•  Fuel pressure sensor
192
CKP
CKP sensor
Inspect using the wave profile.
•  Inspect related wiring harness
•  CKP sensor
193
CKP
CKP sensor
Inspect using the wave profile.
•  Inspect related wiring harness
•  CKP sensor
194
Ground
CKP sensor
Under any condition
Below 1.0
•  Inspect related wiring harness
•  CKP sensor
195
CAN (H)
Because this terminal is for CAN, no valid determination of terminal
•  Inspect related wiring harness
196
201
B+
Main relay
Main relay ON
B+
•  Inspect related wiring harness
•  Main relay
Main relay OFF
Below 1.0
202
Ground
Body ground
Under any condition
Below 1.0
•  Inspect related wiring harness
203
B+
Main relay
Main relay ON
B+
•  Inspect related wiring harness
•  Main relay
Main relay OFF
Below 1.0
204
Ground
Body ground
Under any condition
Below 1.0
•  Inspect related wiring harness
205
B+
Main relay
Main relay ON
B+
•  Inspect related wiring harness
•  Main relay
Main relay OFF
Below 1.0
206
Ground
Body ground
Under any condition
Below 1.0
•  Inspect related wiring harness
207
208*2
Exhaust shutter solenoid valve
Exhaust shutter solenoid valve
Engine switch ON
B+
•  Exhaust shutter solenoid valve
•  Battery
•  Inspect related wiring harness
Idle (warm up switch ON, intake air temperature less then 13 °C {55 °F}, engine coolant temperature less then 80 °C {176 °F}, engine speed less then 1,420 rpm)
Below 1.0
209
APP
APP sensor
Accelerator pedal released
Below 1.0
•  Inspect related wiring harness
•  APP sensor
Accelerator pedal depressed
Approx. 3.6
210
211
212
Ground
APP sensor
Under any condition
Below 1.0
•  Inspect related wiring harness
•  APP sensor
213
Constant voltage
APP sensor
Engine switch ON
Approx. 5
•  Inspect related wiring harness
•  APP sensor
214
215
216
217
218
219
Main relay control
Main relay
Engine switch ON
Below 1.0
•  Inspect related wiring harness
•  Main relay
Engine switch OFF
B+
220
221
222
APP
APP sensor
Accelerator pedal released
Below 1.0
•  Inspect related wiring harness
•  APP sensor
Accelerator pedal depressed
Approx. 3.6
223
224
225
IG 1
Engine switch
Engine switch is ON and Start position
B+
•  Inspect related wiring harness
Engine switch is other position
Below 1.0
226
Diagnostic test mode
Data link connector (DLC) (Terminal TEN)
Engine switch ON
Open terminal TEN
B+
•  Inspect related wiring harness
Short terminal TEN
Below 1.0
227
Glow system
Glow relay
ECT is below 60 °C {140 °F}
For less than approx. 13 seconds after turning engine switch ON.
B+
•  Inspect related wiring harness
•  Glow relay
Over approx. 13 seconds after turning engine switch ON.
Below 1.0
For less than 2 minutes starting engine.
B+
Over 2 minutes after starting engine.
Below 1.0
While cranking
B+
ECT is above 60 °C {140 °F}
For less than approx. 4 seconds after turning engine switch ON.
B+
Over approx. 4 seconds after turning engine switch ON.
Below 1.0
While cranking
Below 1.0
228
Clutch
CPP switch
Clutch pedal released
B+
•  Inspect related wiring harness
•  CPP switch
Clutch pedal depressed
Below 1.0
229
230
Coil
(Immobilizer system)
Immobilizer-related information
No valid determination of terminal voltage is possible
•  Inspect related wiring harness
231
DTC output
Data link connector (DLC) (Terminal TEN)
No DTC output
B+
•  Inspect related wiring harness
DTC output
Below 1.0
232
4×4 indicator light
4×4 indicator light
4×4 indicator light OFF
Below 1.0
•  Inspect related wiring harness
•  Instrument cluster (4×4 indicator light)
4×4 indicator light ON
B+
233
Glow indicator light
Glow indicator light
Engine switch OFF
Below 1.0
•  Inspect related wiring harness
•  Glow indicator light
Engine switch is ON and within approx. 0.5 sec. (25 °C {77 °F})
Over 0.5 seconds (25 °C {77 °F}) after turning engine switch ON
B+
234
235
IG 1
Engine fuse
Engine switch ON
B+
•  Inspect related wiring harness
•  Engine fuse
236*2
Warm up switch
Warm up switch
Engine switch ON
Warm up switch ON
B+
•  Warm up switch
•  Inspect related wiring harness
Warm up switch OFF
Below 1.0
237
238
Brake light
Brake light
brake pedal released
Below 1.0
•  Inspect related wiring harness
•  Brake light
brake pedal depressed
B+
239
Thermo
Thermo switch
A/C operating
Below 1.0
•  Inspect related wiring harness
•  Thermo switch
A/C not operating
B+
240
Neutral
Neutral switch
Shift lever neutral position
Below 1.0
•  Inspect related wiring harness
•  Neutral switch
Except shift lever neutral position
B+
241
242
243
244
RFW indicator light
LOCK indicator light
LOCK indicator light OFF
B+
•  Inspect related wiring harness
•  Instrument cluster (LOCK indicator light)
LOCK indicator light ON
Below 1.0
245
246
247
248
249
250
251
252
253
Lock solenoid valve
Lock solenoid valve
Lock solenoid valve operating
Below 1.0
•  Inspect related wiring harness
•  Lock solenoid valve
Lock solenoid valve not operating
B+
254
Free solenoid valve
Free solenoid valve
Free solenoid valve operating
Below 1.0
•  Inspect related wiring harness
•  Free solenoid valve
Free solenoid valve not operating
B+
255
256
MIL
Malfunction indicator light
Malfunction indicator light ON
Below 1.0
•  Inspect related wiring harness
•  Malfunction indicator light
Malfunction indicator light OFF
B+
257
258
RFW main switch
RFW main switch
RFW main switch released (OFF)
B+
•  Inspect related wiring harness
•  RFW main switch
RFW main switch depressed (ON)
Below 1.0

*1  :Australian, European (L.H.D. U.K.) specs.
*2  :European (L.H.D.) specs.

Inspection Using An Oscilloscope (Reference)


Fuel injector signal

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PCM terminals
•  Fuel injection (#1): 125, 174 (+)—body ground (–)
•  Fuel injection (#2): 102, 149 (+)—body ground (–)
•  Fuel injection (#3): 101, 173 (+)—body ground (–)
•  Fuel injection (#4): 126, 150 (+)—body ground (–)
Oscilloscope setting
•  20 V/DIV (Y), 20 ms/DIV (X), DC range
Vehicle condition
•  Idle after warm up


CMP signal

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PCM terminals
•  160 (+)—body ground (–)
Oscilloscope setting
•  2 V/DIV (Y), 50 ms/DIV (X), DC range
Vehicle condition
•  Idle after warm up


VBC solenoid valve signal

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PCM terminals
•  178 (+)—body ground (–)
Oscilloscope setting
•  10 V/DIV (Y), 2 ms/DIV (X), DC range
Vehicle condition
•  Idle after warm up


Fuel Metering Valve signal

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PCM terminals
•  179 (+)—body ground (–)
Oscilloscope setting
•  10 V/DIV (Y), 2 ms/DIV (X), DC range
Vehicle condition
•  Idle after warm up, A/C ON


Vehicle speed signal

absggw00000450
PCM terminals
•  184 (+)—body ground (–)
Oscilloscope setting
•  1 V/DIV (Y), 2.5 ms/DIV (X), DC range
Vehicle condition
•  Vehicle speed is 32 km/h {20 mph}.


CKP signal

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PCM terminals
•  192, 193 (+)—body ground (–)
Oscilloscope setting
•  5 V/DIV (Y), 2 ms/DIV (X), DC range
Vehicle condition
•  Idle after warm up


Using the M-MDS

Caution
•  The PCM terminal voltage vary with change in measuring conditions and vehicle conditions.
Always carry out a total inspection of the input systems, output systems, and PCM to determine the cause of trouble. Otherwise, diagnosis will be incorrect.
Note
•  PIDs for the following parts are not available on this model. Go to the appropriate part inspection page.
―  Fuel injector
―  CMP sensor
―  EGR valve position sensor
―  EGR solenoid valve
―  IAT sensor No.2

1.  Connect the M-MDS to the DLC-2. (See ON-BOARD DIAGNOSTIC TEST [WL-C, WE-C].)

2.  Measure the PID value.

•  If PID value is not within the specification, follow the instructions in ACTION column.

3.  Turn the engine switch to the ON position (Engine off).

Note
•  The PID/DATA MONITOR function monitors the calculated value of the input/output signals in the PCM. Therefore, an output device malfunction is not directly indicated as a malfunction of the monitored value for the output device. If a monitored value of an output device is out of specification, inspect the monitored value of the input device related to the output control.
•  For input/output signals except those of the monitoring items, use a voltmeter to measure the PCM terminal voltage.
•  The simulation items that are used in the ENGINE CONTROL SYSTEM OPERATION INSPECTION are as follows.
―  ACCS, EGRV2, GP_LMP, GPC, IASV, IASV2, INJ_1, INJ_2, INJ_3, INJ_4, SCV, SEGRP, VBCV

PID Monitor Table (Reference)

Monitor item (Definition)

Unit/Condition

Condition/Specification (Reference)

Inspection item

PCM terminal

AAT
(Ambient temperature)
°C
Ambient temperature
AC_REQ
(A/C request signal)
On/Off
Refrigerant pressure switch is off: Off
Others: On
A/C switch
239
ACCS
(Air conditioning compressor cycling switch)
On/Off
A/C switch ON and fan switch ON: On
Others: Off
Inspect following PIDs: START_SW, CPP, CPP/PNP, IVS, AC_REQ, APS1, APS2, ECT, RPM
128
APP
(Accelerator pedal position)
%
Accelerator pedal released: 0 % Accelerator pedal depressed: 100 %
Inspect following PIDs: APP1, APP2
209, 222
APP1
(Accelerator pedal position sensor No.1)
%
Accelerator pedal released: 0%
Accelerator pedal depressed: 100%
APP sensor
222
V
Accelerator pedal released:
Below 1.0 V
Accelerator pedal depressed:
Approx. 3.6 V
APP2
(Accelerator pedal position sensor No.2)
%
Accelerator pedal released: 0%
Accelerator pedal depressed: 100%
APP sensor
209
V
Accelerator pedal released:
Below 1.0 V
Accelerator pedal depressed:
Approx. 3.6 V
ARPMDES
(Target engine speed)
RPM
No load: 695—745 rpm
A/C ON: 725—775 rpm
Inspect following PIDs:
IVS, AC_REQ, IAT, IAT2, ECT, BOOST_DSD, FRP, FRP_A, RPM, VSS
BARO
(Barometric pressure)
kPa
Bar
psi
Indicate Barometric pressure
BARO sensor
V
BARO 103 kPa {1.03 Bar, 14.9 psi}: Approx. 4.0 V
BOO
(Brake switch)
On/Off
Brake pedal released: Off
Brake pedal depressed: On
Brake switch
238
CPP
(CPP switch)
On/Off
Clutch pedal released: On
Clutch pedal depressed: Off
CPP switch
228
DTCCNT
(DTC count)
Number of DTCs stored in the PCM is displayed.
Perform applicable DTC troubleshooting.
ECT
(Engine coolant temperature)
°C
Engine coolant temperature is displayed
Inspect ECT sensor.
167
V
ECT 30 °C {86 °F}: Approx. 2.6 V
ECT 40 °C {104 °F}: Approx. 2.1 V
ECT 50 °C {122 °F}: Approx. 1.8 V
ECT 60 °C {140 °F}: Approx. 1.4 V
EGRV2
(EGR control solenoid valve)
On/Off
Engine switch ON: ON
Idle: OFF
Inspect EGR control solenoid valve
177
FIP_FL
(Supply pump flow control)
A
Engine switch ON: 1.35 A
Idle: Approx. 1.45 A
Inspect following PIDs:
IVS, AC_REQ, IAT1, IAT2, ECT, BOOST_DSD, FRP, FRP_A, RPM, VSS
179
%
Engine switch ON: 14.6 %
Idle: 37.6 %
FIP_SCV
(Fuel metering valve)
A
Engine switch ON: Approx. 580 mA
Idle: 1.45 A
Inspect following PIDs:
IVS, AC_REQ, IAT1, IAT2, ECT, BOOST_DSD, FRP, FRP_A, RPM, VSS
179
FLT
(Fuel temperature)
°C
Fuel temperature is displayed.
Fuel temperature sensor
115
FRP
(Fuel pressure sensor)
kPa
Bar
psi
Engine switch ON: 0 kPa {0 psi, 0 Bar}
Fuel pressure sensor
140
Idle: Approx. 32 MPa
2,000 rpm: Approx. 58 MPa {580 Bar, 8,412 psi}
GP_LMP
(Glow indicator light)
On/Off
Glow indicator light Off: Off
Glow indicator light ON: On
Inspect following PIDs:
ECT, BOOST_DSD, VSS
233
GPC
(Glow plug relay)
On/Off
13s from when engine switch is turned to ON position with ECT at 20 °C{68 °F} of less
182
Cranking: On (ECT at 60 °{140 °F} or less)
Idle: Off (2m or more after engine is started)
IASV
(Intake shutter solenoid valve (full close))
On/Off
Engine switch ON: OFF
Idle: OFF
Intake air shutter valve
152
IASV2
(Intake shutter solenoid valve (half open))
On/Off
Engine switch ON: OFF
155
IAT
(Intake air temperature (IAT sensor No.1))
V
30 °C {86 °F}: Approx. 1.4 V
50 °C {104 °F}: Approx. 1.2 V
IAT sensor
141
°C
Intake air temperature is display
INGEAR
(Load/no load condition)
On/Off
Neutral: On
Others: Off
Inspect following PIDs: CPP
240
IVS
(Idle switch)
Idle/Off Idle
CTP: Idle
Others: Off Idle
APP sensor
161
LOAD
(Engine load)
%
Engine switch ON: 0%
Idle: Approx. 22 %
MAF sensor
MAF
(Mass airflow amount)
g/s
Engine switch ON: 2 g/s
Idle: Approx. 8 g/s
MAF sensor
190
V
Engine switch ON: Below 1.0 V
Idle: Approx. 1.76 V
MAP
(Boost sensor)
kPa
Bar
psi
Manifold absolute pressure is displayed
MAP sensor
189
V
Engine switch ON: Approx. 1.65 V
Idle: Approx. 1.65 V
MIL
(Malfunction indicator lamp)
On/Off
Engine switch ON: On
Perform applicable DTC troubleshooting.
256
Idle: Off
MIL_DIS
(The distance travelled since the MIL was activated)
Km
Indicate the travelled distance since the MIL illuminated
RPM
(Engine speed)
rpm
Engine switch ON: 0 RPM
CKP sensor
193
Idle
No load: 695—745 rpm
A/C ON: 725—775 rpm
SEGRP DSD
(Desired EGR valve position)
%
Engine switch ON: Approx. 4.68 %
Idle: Approx. 78 %
Engine speed 2,000 rpm: Approx. 94 %
Desired SEGRP valve position
SELTESTDTC (Diagnostic trouble codes)
Perform applicable DTC troubleshooting
SCV
(VSC solenoid valve)
On/Off
Engine switch ON: OFF
Idle: (IAT at 13 °C {55 °F} or more, ECT at 10—70 °C {50—158 °F}): ON
VSC solenoid valve
181
VBCV
(VBC solenoid valve)
%
Engine switch ON: Approx. 4.99 %
Idle: Approx. 79 %
Inspect following PIDs: IVS, MAF, ECT, RPM
Inspect VBC solenoid valve.
178
VPWR
(Module supply voltage)
V
Indicate the battery positive voltage
Battery
Main relay
201, 203, 205
VSS
(Vehicle speed)
km/h
Vehicle speed is displayed
Perform applicable DTC troubleshooting.
184