REAR BRAKE (DRUM) REMOVAL/INSTALLATION

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Warning

•  When removing/installing the brake drum component parts, the spring could fly off and cause injury. Remove/install the spring being careful not to allow the spring to fly off. Wear protective equipment such as safety glasses if necessary.

1.  Remove in the order indicated in the table.

2.  Install in the reverse order of removal.

3.  After installation, pump the brake pedal a few times and inspect the following:

―  Parking brake lever stroke

―  Brake drag

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1	Brake drum (See Brake Drum Installation Note.)
2	Pawl spring
3	Pawl lever
4	Upper return spring (See Upper Return Spring Removal Note.) (See Upper Return Spring Installation Note.)
5	Hold spring (leading shoe side)
6	Hold pin (leading shoe side)
7	Adjust strut
8	Brake shoe (leading shoe)
9	Lower return spring
10	Hold spring (trailing shoe side)
11	Hold pin (trailing shoe side)
12	Parking brake cable
13	Brake shoe (trailing shoe)
14	U-ring
15	Operating lever
16	Brake pipe
17	Wheel cylinder
18	Gasket

Upper Return Spring Removal Note

1.  Remove the return spring using a flathead screwdriver while supporting it with the hand, as shown in the figure, to prevent it from flying off.

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Upper Return Spring Installation Note

1.  Install the return spring using a flathead screwdriver while supporting it with the hand, as shown in the figure, to prevent it from flying off.

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Brake Drum Installation Note

1.  Verify that each component part of the rear brake (drum) is properly installed as shown in the figure.

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2.  Turn the adjuster on the adjustment strut to adjust the brake shoe until the outer diameter (M) of the brake shoe is as specified below.

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3.  Install the brake drum.

4.  Depress the brake pedal five times and operate the auto adjuster.

5.  Verify there is no brake drag.

•  If there is any brake drag, readjust the brake adjustment