TRANSMISSION REMOVAL/INSTALLATION [S15M-D]

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1.  Disconnect the negative battery cable.

2.  Remove the propeller shaft. (See PROPELLER SHAFT REMOVAL/INSTALLATION [MT].)

3.  Remove the front pipe and oxidation catalytic converter. (See EXHAUST SYSTEM REMOVAL/INSTALLATION [WL-C, WE-C].)

4.  Remove in the order indicated in the table.

5.  Install in the reverse order of removal.

6.  Perform the "INSPECTION AFTER TRANSMISSION INSTALLATION", and verify that there is no abnormality.

(See INSPECTION AFTER TRANSMISSION INSTALLATION [S15M-D].)

7.  If the transmission for a type A vehicle is newly replaced, perform PCM reprogramming. (See PCM REPROGRAMMING [WL-C, WE-C].)

Type A vehicle: Applied VIN (assumed)

JMZ UN1***** 800001—JMZ UN1***** 833762

MM0 UN****** 800001—MM0 UN****** 834176

MM6 UN****** 800001—MM6 UN****** 834176

MM7 UN2***** 800001—MM7 UN2***** 834159

MM7 UN3***** 800001—MM7 UN3***** 834159

MM7 UNY0**** 800001—MM7 UNY0**** 834176

Note

•  The 1st and 2nd gear ratios for the new transmission are low-geared. Therefore, if the transmission for a type A vehicle is newly replaced, perform PCM reprogramming as it is necessary to change the gear ratios preset in the PCM.

Except high clearance model

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1	Shift lever knob
2	Console (regular cab) or boot panel (except regular cab) (See CONSOLE REMOVAL/INSTALLATION.)
3	Dust boot
4	Change boot upper plate
5	Boot
6	Dust boot
7	Gasket
8	Wave washer
9	Change bush
10	Shift lever
11	Change seat
12	Clutch release cylinder
13	Neutral switch connector
14	Back-up light switch connector
15	Vehicle speed sensor connector
16	Crossmember (See Crossmember Removal Note [Except High Clearance Model].)
17	Bolt
18	Bolt
19	Transmission mount rubber (See Transmission Removal/installation Note.)
20	Transmission mount bracket (See Transmission Removal/installation Note.)
21	Transmission (See Transmission Removal/installation Note.)
22	Front pipe bracket

High clearance model

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1	Shift lever knob
2	Boot panel (See CONSOLE REMOVAL/INSTALLATION.)
3	Dust boot
4	Change boot upper plate
5	Boot
6	Dust boot
7	Gasket
8	Wave washer
9	Change bush
10	Shift lever
11	Change seat
12	Clutch release cylinder
13	Neutral switch connector
14	Back-up light switch connector
15	Vehicle speed sensor connector
16	Crossmember (See Transmission Removal/installation Note.)
17	Transmission mount rubber (See Transmission Removal/installation Note.)
18	Transmission (See Transmission Removal/installation Note.)
19	Front pipe bracket

Crossmember Removal Note [Except High Clearance Model]

1.  Remove the front parking brake cable as shown in the figure. (See PARKING BRAKE CABLE REMOVAL/INSTALLATION [WL-C (4x2 EXCEPT HIGH CLEARANCE MODEL)].)

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2.  Remove the crossmember.

Transmission Removal/installation Note

Warning

•  Remove the transmission carefully, holding it steady. If the transmission falls it could be damaged or cause injury.

Caution

•  When removing/installing the transmission, do not move it more than necessary so as to prevent part interference with the body.

Note

•  When installing a new transmission, remove the spring shown in the figure.

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1.  Support the transmission securely using a transmission jack.

2.  Set the transmission jack attachment into the concavity of the transmission to prevent the transmission from falling when it is tilted.

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3.  Remove the following parts:

―  Crossmember. (high clearance model)

―  Transmission mount rubber.

―  Transmission mount bracket. (except high clearance model)

4.  Remove the transmission installation bolt.

5.  Remove the transmission.

(1)  Move the transmission to the rear.

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(2)  Change the inclination of the transmission jack to raise the extension housing side.

(3)  Lower the transmission jack until the transmission does not interfere with the member.

(4)  Repeat Steps (1) to (3) (After Step (3) is completed, a space will be available between the extension housing and member).

(5)  Wind a rope around the transmission after it has tilted enough.

Warning

•  Secure the transmission and transmission jack properly using a rope, otherwise the transmission could fall off, causing damage or injury.

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(6)  Move the transmission towards the engine (After the inclination reaches a certain point, the transmission can be moved towards engine).

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(7)  Lower the transmission jack when the extension housing moves to the position where it does not interfere with the member.

6.  Install in the reverse order of removal.

Shift Lever Component Installation Note

Note

•  If the extension housing has been removed or the transmission has been disassembled and inspected, always add the specified type and amount of transmission oil.

1.  Add the specified type and amount of oil to the shift control case.

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