TOP COVER COMPONENT AND EXTENSION HOUSING DISASSEMBLY


id051100501200

Caution
•  Remove the oil seal (extension housing and control rod) only if there is a malfunction.

1.  Disassemble in the order indicated in the table.

4x2

bms1zm00000090

1
Release fork
2
Release collar
3
Dust boot
4
Top cover, shift component
5
Oil passage
6
Control lever
7
Dust boot
8
Gasket
9
Wave washer
10
Change bush
11
Shift lever
12
Change seat
13
Control case
14
Control rod end
15
Blind cover
16
Neutral switch
17
Vehicle speed sensor
18
Back-up light switch
19
Select spindle component
20
Spring cap
21
Select lock spindle spring
22
Select lock spindle
23
Oil seal (extension housing)
24
Extension housing
25
Funnel
26
Control rod
27
Oil passage
28
Oil seal (control rod)
29
Bush
30
Sealing cap
31
Retaining ring
32
Speed drive gear
33
Steel ball

4x4

bms1zm00000091

1
Release fork
2
Release collar
3
Dust boot
4
Top cover, shift component
5
Oil passage
6
Control rod end
7
Dust boot
8
Gasket
9
Wave washer
10
Change bush
11
Shift lever
12
Transfer shift lever
13
Change seat
14
Transfer neutral switch
15
Switch pin
16
Spring
17
Steel ball
18
4x4 indicator switch
19
Vehicle speed sensor
20
Neutral switch
21
Back-up light switch
22
Breather dust boot
23
Breather
24
Transfer
25
Blind cover
26
Extension housing
27
Funnel
28
Oil seal (extension housing)
29
Oil seal (control rod)
30
Bush


Oil Seal (extension housing) Removal Note

1.  Remove the oil seal using a flathead screwdriver as shown in the figure.

4x2

bms1zm00000092

4x4

bms1zm00000093


Top Cover Disassembly Note

1.  Pry the seal open at the projection on the case using a flathead screwdriver or similar tool as shown in the figure, and then remove the top cover.

bms1zm00000094


Extension Housing Disassembly Note

1.  Remove the extension housing component.

bms1zm00000095

Note
•  Pry open the seal at the projection on the case using a flathead screwdriver or similar tool as shown in the figure, and then remove the extension housing.


Oil Seal (control rod) Disassembly Note

1.  Using a flathead screwdriver, remove the oil seal as shown in the figure.

4x2

bms1zm00000096

4x4

bms1zm00000097


Sealing Cap Disassembly Note

1.  Remove the sealing cap using the SST.

Caution
•  Remove the sealing cap only if there is malfunction.
bms1zm00000098


Bush Disassembly Note


4x2

1.  Remove the bush using the SST.

bms1zm00000099

2.  Remove the bush using the suitable steel bar through the sealing cap hole as shown in the figure.

bms1zm00000100

Distance A: Approx. 200 mm {7.87 in}
Distance B: Approx. 17.0—17.5 mm {0.670—0.688 in}


4x4

1.  Remove the bush using the SST.

Front side

bms1zm00000101

Rear side

bms1zm00000102