MAINSHAFT COMPONENT, COUNTERSHAFT COMPONENT AND TRANSMISSION CASE DISASSEMBLY

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1.  Disassemble in the order indicated in the table.

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1
Bearing cover
2
Front cover
(See Front Cover Disassembly Note.)
3
Pivot pin
4
Bearing shim
5
Oil baffle
6
Bearing shim
7
Maindrive gear bearing race
(See Bearing Race Disassembly Note.)
8
Mainshaft bearing race
(See Bearing Race Disassembly Note.)
9
Countershaft front bearing
10
Countershaft rear bearing
11
Mainshaft component
(See Mainshaft Component and Countershaft Component Disassembly Note.)
12
Maindrive gear
(See Mainshaft Component and Countershaft Component Disassembly Note.)
13
Countershaft component
(See Mainshaft Component and Countershaft Component Disassembly Note.)
14
Front oil seal
15
Transmission case


Front Cover Disassembly Note

1.  Remove the front cover.

Caution
•  Insert the front cover tightening bolts into the bolt holes for the front cover disassembly, tighten the two bolts uniformly and, then remove the front cover.
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Bearing Race Disassembly Note

1.  Grasping the mainshaft and countershaft, move them forward and back to remove the bearing races.

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Mainshaft Component and Countershaft Component Disassembly Note

1.  Tilt the mainshaft component as shown in the figure and remove it from the transmission case.

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2.  Remove the maindrive gear.

3.  Tilt the countershaft component as shown in the figure and remove it from the transmission case.

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