1ST/2ND GEAR COMPONENT, 3RD/4TH GEAR COMPONENT AND COUNTERSHAFT DISASSEMBLY

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Caution

•  Remove the countershaft center bearing race only if there is a malfunction.

1.  Disassemble in the order indicated in the table.

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1	Needle bearing
2	Scoop ring
3	Maindrive gear shaft bearing (See Maindrive Gear Shaft Bearing Disassembly Note.)
4	Maindrive gear shaft
5	Needle bearing
6	Retaining ring (See 3rd/4th Clutch Hub Component Disassembly Note.)
7	Spacer
8	Synchronizer ring
9	Clutch hub sleeve
10	3rd/4th clutch hub (See 3rd/4th Clutch Hub Component Disassembly Note.)
11	Synchronizer key spring
12	Synchronizer key
13	Synchronizer ring
14	Double cone
15	Inner cone
16	3rd gear
17	Needle bearing
18	Mainshaft center bearing (See 1st/2nd Clutch Hub Component Disassembly Note.)
19	1st gear bearing inner race
20	Needle bearing
21	1st gear
22	Inner cone
23	Double cone
24	Synchronizer ring
25	Clutch hub sleeve
26	1st/2nd clutch hub (See 1st/2nd Clutch Hub Component Disassembly Note.)
27	Synchronizer key spring
28	Synchronizer key
29	Synchronizer ring
30	Double cone
31	Inner cone
32	2nd gear
33	Needle bearing
34	Countershaft center bearing race (See Countershaft Center Bearing Race Disassembly Note.)
35	Countershaft front bearing race (See Countershaft Front Bearing Race Disassembly Note.)
36	Countershaft
37	Mainshaft

3rd/4th Clutch Hub Component Disassembly Note

1.  Remove the retaining ring using the two flathead screwdrivers.

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Caution

•  Do not reuse the retaining ring.

2.  Supporting the 3rd/4th clutch hub with your hand as shown in the figure, tap the mainshaft with a plastic hammer to remove the 3rd/4th clutch hub.

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1st/2nd Clutch Hub Component Disassembly Note

1.  Using a press, remove the mainshaft center bearing, 1st gear, 1st synchronizer ring component, 1st/2nd clutch hub component, 2nd synchronizer ring component and 2nd gear at the same time.

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Caution

•  Be sure to support the mainshaft component so that it does not fall.

Maindrive Gear Shaft Bearing Disassembly Note

1.  Remove the maindrive gear shaft bearing using the SST and press.

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Countershaft Center Bearing Race Disassembly Note

1.  Remove the countershaft center bearing race using the SST and press.

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Caution

•  Be sure to support the countershaft so that it does not fall.

Countershaft Front Bearing Race Disassembly Note

1.  Remove the countershaft front bearing race using the SST.

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