5TH/REVERSE GEAR COMPONENT DISASSEMBLY

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1.  Disassemble in the order indicated in the table.

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1	Locknut (See Mainshaft Rear Bearing locknut and Countershaft Rear Bearing locknut Disassembly Note.)
2	Countershaft rear bearing
3	Thrust washer
4	Locknut (See Mainshaft Rear Bearing locknut and Countershaft Rear Bearing locknut Disassembly Note.)
5	Mainshaft rear bearing (See Mainshaft Rear Bearing Disassembly Note.)
6	Reverse counter gear
7	Spacer
8	Retaining bolt
9	Reverse idler gear shaft component (See Reverse Idler Gear Shaft Component Disassembly Note.)
10	Retaining ring
11	Thrust washer
12	Reverse idler gear
13	Needle bearing
14	Thrust washer
15	Reverse idler gear shaft
16	Friction damper (See Reverse Idler Gear Friction Damper Disassembly Note.)
17	Reverse gear
18	Needle bearing
19	Thrust washer
20	Thrust washer
21	Synchronizer ring
22	Retaining ring
23	Washer
24	Counter lever (See Counter Lever Disassembly Note.)
25	Retaining bolt
26	Counter lever shaft component (See Counter Lever Disassembly Note.)
27	Retaining bolt
28	5th/reverse clutch hub and shift fork component (See 5th/reverse Shift Fork Disassembly Note.)
29	5th/reverse shift fork
30	5th/reverse shift rod
31	Detent ball
32	Detent spring
33	Clutch hub sleeve
34	Synchronizer key
35	Synchronizer key spring
36	5th/reverse clutch hub
37	Synchronizer ring
38	5th gear
39	Needle bearing
40	5th gear bearing inner race
41	Steel ball
42	5th counter gear

Mainshaft Rear Bearing locknut and Countershaft Rear Bearing locknut Disassembly Note

1.  Slide the 3rd/4th and 1st/2nd clutch hub sleeves to lock the transmission into 4th and 2nd gears.

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2.  Remove the countershaft rear bearing locknut by rotating it clockwise.

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3.  Remove the mainshaft rear bearing locknut by rotating it counterclockwise using the SST.

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Mainshaft Rear Bearing Disassembly Note

1.  Using the SSTs remove the mainshaft rear bearing.

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Reverse Idler Gear Shaft Component Disassembly Note

1.  Remove the reverse idler gear shaft retaining bolt and then remove the reverse idler gear shaft component from the transmission case.

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Reverse Idler Gear Friction Damper Disassembly Note

1.  Remove the friction damper using a flathead screwdriver.

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Counter Lever Disassembly Note

Caution

•  To prevent the shaft position from deviating when removing the counter lever, remove the countershaft lever component without loosening the locknut unless it is necessary.

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5th/reverse Shift Fork Disassembly Note

1.  Remove the 5th/reverse shift rod retaining bolt.

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2.  Remove the 5th/reverse shift fork component and 5th/reverse clutch hub component at the same time.

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