MANUAL TRANSMISSION PARTS INSPECTION
id051100800100
Clutch Hub Component
1. Measure the clearance between each shift fork and clutch hub sleeve groove using a feeler gauge.
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• If not within the specification, replace the shift fork and clutch hub sleeve as a set.
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Standard clearance between shift fork and clutch hub sleeve groove
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0.05—0.40 mm {0.002—0.015 in}
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Maximum clearance between shift fork and clutch hub sleeve groove
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0.5 mm {0.020 in}
Synchronizer Ring
1. Measure the clearance between the synchronizer ring and flank surface of the gear using a feeler gauge around the entire circumference.
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• If not within the specification, replace the synchronizer ring.
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Standard clearance between synchronizer ring and flank surface of gear
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1.5 mm {0.059 in}
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Maximum clearance between synchronizer ring and flank surface of gear
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0.8 mm {0.031 in}
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Note
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• Set the synchronizer ring squarely in the gear.
Spring
1. Measure the free length of each spring.
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• If not within the specification, replace the spring.
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Detent ball spring for 1st/2nd shift rod [A-type]
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Standard length: 22.5 mm {0.886 in}
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Detent ball spring for 1st/2nd shift rod [B-type]
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Standard length: 57.5 mm {2.26 in}
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Detent ball spring for 3rd/4th shift rod
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Standard length: 22.5 mm {0.886 in}
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Detent ball spring for 5th/reverse shift rod
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Standard length: 24.97 mm {0.9831 in}
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1st/2nd select lock spindle spring [4x2]
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Standard length: 57.5 mm {2.26 in}
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Push pin spring for 1st/2nd shift rod end [4x4]
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Standard length: 32.8 mm {1.29 in}
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Push pin spring for 5th/reverse shift rod end [4x4]
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Standard length: 41.0 mm {1.61 in}
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Detent ball spring for 5th/reverse shift rod end [4x4]
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Standard length: 24.97 mm {0.9831 in}
Mainshaft
1. Measure the mainshaft runout using a dial gauge.
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• If it exceeds the maximum specification, replace the mainshaft.
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Mainshaft maximum runout
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0.03 mm {0.0012 in}
Shift Rod End, Control Lever
1. Measure the clearance between the shift rod end and control lever using a feeler gauge.
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• If not within the specification, replace the shift rod end or control lever as a set.
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Standard clearance between shift rod end and control lever
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0.5 mm {0.020 in} or less
