FUEL TANK REMOVAL/INSTALLATION [F2]

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Warning

•  Repairing a fuel tank that has not been properly steam cleaned can be dangerous. Explosion or fire may cause death or serious injury. Always properly steam clean a fuel tank before repairing it.

•  Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injuries or death and damage. Fuel can also irritate skin and eyes. To prevent this, do not damage the sealing surface of the fuel pump unit when removing or installing.

1.  Level the vehicle.

2.  Complete the “BEFORE REPAIR PROCEDURE”. (See BEFORE REPAIR PROCEDURE [F2].)

3.  Disconnect the negative battery cable.

4.  Drain the fuel from the drain plug.

5.  Remove in the order indicated in the table.

6.  Install in the reverse order of removal.

7.  Complete the “AFTER REPAIR PROCEDURE”. (See AFTER REPAIR PROCEDURE [F2].)

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1	Joint hose (See Joint Hose Installation.)
2	Breather hose (See Breather Hose Installation Note.)
3	Under guard
4	Fuel hose
5	Fuel tank
6	Evaporative hose (See Evaporative Hose Installation Note.)
7	Rollover valve
8	Fuel pump unit
9	Fuel-filler pipe
10	Dust cover
11	Fuel inlet pipe
12	Nonreturn valve
13	Evaporative gas check valve (two-way) (See Evaporative Gas Check Valve (Two-way) Installation Note.)
14	Check valve (two-way)
15	Evaporative chamber

Evaporative Gas Check Valve (Two-way) Installation Note

1.  Install the arrow mark of the evaporative gas check valve (two-way) facing the charcoal canister.

Evaporative Hose Installation Note

1.  Fit each hose onto the respective fittings within the specification, and install clamps as shown.

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Breather Hose Installation Note

1.  Fit each hose onto the respective fittings within the specification, and install clamp as shown.

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Joint Hose Installation

1.  Fit the joint hose onto the respective fittings within the specification, and install clamps as shown.

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