FUEL INJECTOR REMOVAL/INSTALLATION [G6]

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Warning

•  Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injuries or death and damage. Fuel can also irritate skin and eyes. To prevent this, always complete the “Fuel Line Safety Procedures”.

1.  Complete the “BEFORE REPAIR PROCEDURE”. (See BEFORE REPAIR PROCEDURE [G6].)

2.  Disconnect the negative battery cable.

3.  Disconnect the fuel injector connectors and remove the harness from the fuel distributor.

4.  Remove in the order indicated in the table.

5.  Install in the reverse order of removal.

6.  Complete the “AFTER REPAIR PROCEDURE.” (See AFTER REPAIR PROCEDURE [G6].)

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1	Dynamic chamber
2	Dynamic chamber gasket
3	Fuel injector connector
4	Fuel hose
5	Fuel distributor
6	Fuel injector (See Fuel Injector Installation Note.)
7	Grommet
8	Fuel injector insulator

Fuel Injector Installation Note

1.  Use new fuel injector O-rings.

2.  Verify that the O-rings and the fuel injector sealing surfaces are free of foreign materials. Clean with gasoline if necessary.

3.  Apply a small amount of engine oil to the O-rings and into the fuel distributor.

4.  Install the fuel injectors in the fuel distributor with a light twisting motion so that the O-rings will not be folded.

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