FUEL TANK REMOVAL/INSTALLATION [WL-3]

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Warning
•  Repairing a fuel tank that has not been properly steam cleaned can be dangerous. Explosion or fire may cause death or serious injury. Always properly steam clean a fuel tank before repairing it.
•  A person charged with static electricity could cause a fire or explosion, resulting in death or serious injury. Before draining fuel, make sure to discharge static electricity by touching the vehicle body.

1.  Disconnect the negative battery cable.

2.  Complete the “BEFORE REPAIR PROCEDURE” (See BEFORE REPAIR PROCEDURE [WL-3].)

3.  Remove the drain plug and drain the fuel from the fuel tank.

4.  Remove the rear flap.

5.  Remove in the reverse order indicated in the table.

6.  Install in the reverse order indicated of removal.

7.  Complete the “AFTER REPAIR PROCEDURE”. (See AFTER REPAIR PROCEDURE [WL-3].)

Double cab, Freestyle cab

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Regular cab

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1
Joint hose (See Joint Hose Installation Note.)
2
Breather hose (See Breather Hose Installation Note.)
3
Under guard
4
Fuel hose
(See Fuel Hose Installation Note.)
5
Fuel tank
6
Evaporative hose (See Evaporative Hose Installation Note.)
7
Fuel gauge sender unit
8
Rollover valve
9
Fuel-filler pipe
10
Dust cover
11
Fuel inlet pipe
12
Evaporative chamber
13
Check valve (two-way)


Evaporative Hose Installation Note

•  Fit each hose onto the respective fittings within the specification, and install clamps as shown.
Length
Evaporative hose: 25 mm {0.98 in}
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Fuel Hose Installation Note

•  Fit each onto the respective fittings within the specification, and install camp as shown.
Length
Fuel hose: 25mm {0.98 in}
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Breather Hose Installation Note

•  Fit each hose onto the respective fittings within the specification, and install clamp as shown.
Length
Breather hose: 25 mm {0.98 in}
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Joint Hose Installation Note

•  Fit the joint hose onto the respective fittings within the specification, and install clamps as shown.
Length
Joint hose: 35 {1.4 in]
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