NO.3 NO CHANGE FORM 4x2 TO 4x4 [WL-C, WE-C (AT)]


id0303c3802700

3
NO CHANGE FORM 4x2 TO 4x4
DESCRIPTION
4x4 system dose not operate when select 4H position.
TROUBLESHOOTING HINTS
•  Motor component (position sensor) malfunction
•  Motor component (shift motor) malfunction
•  TCM malfunction
•  4x4 control module malfunction
•  4x4 switch malfunction
•  Drive chain malfunction

Diagnostic procedure

STEP

INSPECTION

ACTION

1
INSPECT 4x4 SWITCH
•  Is 4x4 switch OK?
Yes
Go to next step.
No
Repair or replace 4x4 switch.
Then go to step 10.
2
INSPECT CONTINUITY FOR 4x4 SWITCH AND 4x4 CONTROL MODULE
•  Between 4x4 switch connector terminal A and 4x4 control module terminal G.
•  Between 4x4 switch connector terminal C and 4x4 control module terminal F.
•  Between 4x4 switch connector terminal F and ground.
•  Is there continuity?
Yes
Go to next step.
No
Repair wiring harness between 4x4 switch and 4x4 control module.
Then go to Step 10.
3
INSPECT CONTINUITY FOR 4x4 CONTROL MODULE AND MOTOR COMPONENT (SHIFT MOTOR)
•  Between 4x4 control module connector terminal A, B and transfer case connector terminal C.
•  Between 4x4 control module connector terminal C, D and transfer case connector terminal F.
•  Is there continuity?
Yes
Go to next step.
No
Repair wiring harness between 4x4 control module and transfer case connector.
Then go to Step 10.
4
INSPECT MOTOR COMPONENT (SHIFT MOTOR)
•  Is motor component (shift motor) OK?
Yes
Go to next step.
No
Repair or replace motor component.
Then go to Step 10.
5
INSPECT CONTINUITY FOR 4x4 CONTROL MODULE AND MOTOR COMPONENT (POSITION SENSOR)
•  Between 4x4 control module connector terminal J and transfer case connector terminal E.
•  Between 4x4 control module connector terminal I and transfer case connector terminal B.
•  Between 4x4 control module connector terminal L and transfer case connector terminal A.
•  Between 4x4 control module connector terminal H and transfer case connector terminal D.
•  Is there continuity?
Yes
Go to next step.
No
Repair wiring harness between 4x4 control module and transfer case connector.
Then go to Step 10.
6
INSPECT MOTOR COMPONENT (POSITION SENSOR)
•  Is motor component (position sensor) OK?
Yes
Go to next step.
No
Repair or replace motor component.
Then go to Step 10.
7
INSPECT FOR CONTINUITY BETWEEN 4x4 CONTROL MODULE CONNECTOR TERMINAL W, X AND GROUND
•  Turn engine switch OFF.
•  Is there continuity?
Yes
Go to next step.
No
Repair wiring harness between 4x4 control module and ground.
Then go to Step 10.
8
MEASURE VOLTAGE BETWEEN 4x4 CONTROL MODULE CONNECTOR TERMINAL T, Y, Z AND GROUND
•  Turn engine switch ON.
•  Is the voltage greater than 10 V?
Yes
Go to next step.
No
Repair related wiring harness and related fuses.
Then go to Step 10.
9
INSPECT TRANSFER
•  Is transfer OK?
Yes
Go to next step.
No
Overhaul and check for wear and damage.
Replace if necessary.
Then go to Step 10.
10
•  Verify test results.
―  If normal, return to the diagnostic index to service any additional symptoms.
―  If malfunction remains, inspect the related Service Bulletins and/or On-line Repair Information and perform repair or diagnosis.
•  If the vehicle is repaired, troubleshooting completed.
•  If the vehicle is not repaired or additional diagnostic information is not available, replace the 4x4 Control Module.