JOINT SHAFT COMPONENT ASSEMBLY

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1.  Assemble in the order indicated in the table.

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1
Casing
2
Oil seal
(See Oil Seal Assembly Note.)
3
Adjustment shim(s)
(See Adjustment Shim(s), Ball Bearing Assembly Note.)
4
Ball bearing
(See Adjustment Shim(s), Ball Bearing Assembly Note.)
5
Joint shaft
(See Joint Shaft Assembly Note.)
6
Bearing
(See Bearing Assembly Note.)
7
Retaining ring
8
Spacer
(See Spacer, Remote Freewheel Hub Assembly Note.)
9
Remote freewheel hub
(See Spacer, Remote Freewheel Hub Assembly Note.)
10
Clip
11
Dust seal
(See Dust Seal Assembly Note.)
12
Needle bearing
13
Clip
14
Control box


Oil Seal Assembly Note

1.  Apply differential oil to a new oil seal.

2.  Install the new oil seal using the SST and a press.

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Adjustment Shim(s), Ball Bearing Assembly Note

1.  Install the removed shim(s) and the ball bearing using the SST and a press.

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2.  Install a new retaining ring.

3.  Measure the clearance between the ball bearing and the retaining ring.

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•  If not as specified, adjust by adding or removing shims. Use no more than two shims on either side.
Maximum clearance
0.15 mm {0.0059 in}

Available shim thickness
0.15 mm {0.0059 in}
0.30 mm {0.0118 in}
0.35 mm {0.0138 in}
0.40 mm {0.0157 in}
0.50 mm {0.0197 in}

4.  Remove the retaining ring.


Joint Shaft Assembly Note

1.  Install the joint shaft using the SST and a press.

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Bearing Assembly Note

1.  Install the bearing using the SSTs and a press.

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Spacer, Remote Freewheel Hub Assembly Note

1.  Install the removed spacer and the remote freewheel hub using a suitable pipe and the SST and a press.

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2.  Install a new clip.

3.  Measure the clearance between the remote freewheel hub and the clip.

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•  If not as specified, adjust by adding or removing spacers. Use no more than two spacers on either side.
Maximum clearance
0.15 mm {0.0059 in}

Available shim thickness
0.15 mm {0.0059 in}
0.30 mm {0.0118 in}
0.35 mm {0.0138 in}
0.40 mm {0.0157 in}
0.50 mm {0.0197 in}


Dust Seal Assembly Note

1.  Install the new dust seal using the SST and a press.

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