NO.4 IMPROPER AIR CIRCULATION AND/OR NO AIR CIRCULATION. [5R55S]


id070304804500

4
Improper air circulation and/or no air circulation.
DESCRIPTION
•  Malfunction is blower unit and/or climate control unit air circulation system.
POSSIBLE CAUSE
•  Malfunction in blower unit’s air intake crank, air intake link, air intake wire or wire clamp (Step 1, 2)
•  Climate control unit air intake wire or wire clamp malfunction (Step 3)
•  Blower unit air intake door malfunction (Step 4, 5)

Diagnostic procedure

STEP

INSPECTION

ACTION

1
INSPECT BLOWER UNIT COMPONENTS CONDITION
•  Inspect blower unit’s air crank, air intake link and wire clamp.
―  Is there grease in air intake crank and air intake link?
―  Are air intake crank and air intake link securely and proper positioned?
―  Is wire clamp free of deformed?
•  Are above items okay?
Yes
Go to the next step.
No
Apply grease or install air intake crank and air intake link properly and securely, repair wire clamp, then go to Step 6.
2
INSPECT THAT INSTALLATION POSITION OF AIR INTAKE LINK
•  Is air intake wire positioned securely and correctly in relation to the blower unit’s air intake link?
Yes
Go to the next step.
No
Adjust air intake wire or install securely in correct position, then go to Step 6.
3
INSPECT CLIMATE CONTROL UNIT
•  Inspect climate control unit.
―  Is air intake wire properly installed in correct direction in relation to the air intake lever of climate control unit?
―  Is wire clamp free of deformation?
•  Are above items okay?
Yes
Go to the next step.
No
Install air intake wire securely in correct position, repair or replace wire clamp, then go to Step 6.
4
INSPECT BLOWER UNIT
•  Is there any foreign material or obstruction in blower unit’s intake door?
Yes
Remove obstruction, then go to Step 6.
No
Go to the next step.
5
INSPECT THAT INSTALLATION POSITION OF BLOWER UNIT’S INTAKE DOOR
•  Is blower unit’s air intake door securely and properly positioned?
Yes
Inspect air intake door for cracks or damage, then go to the next step.
No
Install air intake door securely in proper position, then go to the next step.
6
CONFIRM THAT MALFUNCTION SYMPTOMS DO NOT RECUR AFTER REPAIR
•  Does air circulate?
Yes
Troubleshooting completed. Explain repairs to customer.
No
Recheck malfunction symptoms, then repeat from Step 1 if malfunction recurs