Supplementary Information (4JJ3 without DPD)

1. Component views

Engine mounting

Part name

  1. Bolt
  2. Right side engine foot
  3. Bolt
  4. Bolt
  5. Right side engine mounting
  6. Bolt
  7. Left side engine foot
  8. Bolt
  9. Bolt
  10. Left side engine mounting

Tightening torque

1: 131 N・m { 13.4 kgf・m / 97 lb・ft }

3: 51 N・m { 5.2 kgf・m / 38 lb・ft }

4: 116 N・m { 11.8 kgf・m / 86 lb・ft }

6: 131 N・m { 13.4 kgf・m / 97 lb・ft }

8: 51 N・m { 5.2 kgf・m / 38 lb・ft }

9: 116 N・m { 11.8 kgf・m / 86 lb・ft }

Cylinder head cover

Part name

  1. Bolt
  2. Oil filler cap
  3. Oil filler cap gasket
  4. Cylinder head cover
  5. Cylinder head cover gasket
  6. Oil seal

Tightening torque

1-1: 5.0 N・m { 0.5 kgf・m / 44 lb・in }

1-2: 9.0 N・m { 0.9 kgf・m / 80 lb・in }

Cylinder head

Part name

  1. Cylinder head
  2. Gear case nut
  3. Gear case bolt
  4. Cylinder head bolt
  5. Cylinder head gasket
  6. Timing gear case gasket

Tightening torque

2: 25 N・m { 2.5 kgf・m / 18 lb・ft }

3: 25 N・m { 2.5 kgf・m / 18 lb・ft }

4-1: 70 N・m { 7.1 kgf・m / 52 lb・ft }

4-2: 70 N・m { 7.1 kgf・m / 52 lb・ft }

4-3: 60 to 75 °

4-4: 60 to 75 °

Camshaft

Part name

  1. Exhaust camshaft
  2. Camshaft upper bracket
  3. M8 bolt
  4. M6 bolt
  5. Inlet camshaft

Tightening torque

3: 18 N・m { 1.8 kgf・m / 13 lb・ft } Wet

4: 7.0 N・m { 0.7 kgf・m / 62 lb・in } Dry

4: 6.0 N・m { 0.6 kgf・m / 53 lb・in } Wet

Rocker arm shaft

Part name

  1. Rocker arm
  2. Spacer
  3. Bolt
  4. Rocker arm shaft
  5. Camshaft bracket
  6. Plate

Tightening torque

3: 14 N・m { 1.4 kgf・m / 124 lb・in } Wet

Idle gear

Part name

  1. Gear case cover
  2. Bolt
  3. Supply pump gear nut
  4. Exhaust camshaft gear
  5. Idle gear D
  6. Idle gear D shaft bolt
  7. Inlet camshaft gear
  8. Idle gear D sprocket
  9. Timing chain
  10. Supply pump sprocket
  11. Supply pump gear
  12. Idle gear A
  13. Vacuum pump gear
  14. Idle gear A bolt
  15. Power steering oil pump gear
  16. Idle gear C bolt
  17. Idle gear C
  18. Crankshaft gear
  19. Oil pump gear
  20. Cover
  21. Bolt
  22. Crankshaft pulley
  23. Washer
  24. Bolt

Tightening torque

2: 8.0 N・m { 0.8 kgf・m / 71 lb・in }

3: 130 N・m { 13.3 kgf・m / 96 lb・ft }

6: 59 N・m { 6.0 kgf・m / 44 lb・ft }

14: 32 N・m { 3.3 kgf・m / 24 lb・ft }

16: 59 N・m { 6.0 kgf・m / 44 lb・ft }

21: 10.0 N・m { 1.0 kgf・m / 89 lb・in }

24-1: 30 N・m { 3.1 kgf・m / 22 lb・ft }

24-2: 180 °

24-3: 60 °

Crankshaft pulley

Part name

  1. Bolt
  2. Washer
  3. Crankshaft pulley

Tightening torque

1-1: 30 N・m { 3.1 kgf・m / 22 lb・ft }

1-2: 180 °

1-3: 60 °

Piston

Part name

  1. Snap ring
  2. Piston pin
  3. Piston ring
  4. Piston
  5. Connecting rod
  6. Connecting rod bearing
  7. Connecting rod cap
  8. Connecting rod bolt

Tightening torque

8-1: 29.4 N・m { 3.0 kgf・m / 22 lb・ft }

8-2: 45 to 60 °

Flywheel

Part name

  1. Flywheel (Manual transmission models)
  2. Pilot bearing
  3. Flywheel washer
  4. Flywheel bolt
  5. Clutch disc
  6. Clutch pressure plate
  7. Bolt
  8. Flywheel (Automatic transmission models)
  9. Flexible plate
  10. Flexible plate washer
  11. Flywheel bolt

Tightening torque

4-1: 59 N・m { 6.0 kgf・m / 44 lb・ft }

4-2: 60 to 90 °

7: 18 N・m { 1.8 kgf・m / 13 lb・ft }

11-1: 59 N・m { 6.0 kgf・m / 44 lb・ft }

11-2: 60 to 90 °

Timing gear case

Part name

  1. Bolt
  2. Upper generator bracket
  3. Through bolt
  4. Generator
  5. Bolt
  6. Lower generator bracket
  7. Bolt
  8. Bolt
  9. Timing gear case bracket
  10. Gasket
  11. Timing gear case
  12. Bolt

Tightening torque

1: 25 N・m { 2.5 kgf・m / 18 lb・ft }

3: 40 N・m { 4.1 kgf・m / 30 lb・ft }

5: 51 N・m { 5.2 kgf・m / 38 lb・ft }

7: 25 N・m { 2.5 kgf・m / 18 lb・ft }

8: 25 N・m { 2.5 kgf・m / 18 lb・ft }

12: 25 N・m { 2.5 kgf・m / 18 lb・ft }

Crankshaft front oil seal

Part name

  1. Bolt
  2. Washer
  3. Crankshaft pulley
  4. Crankshaft front oil seal

Tightening torque

1-1: 30 N・m { 3.1 kgf・m / 22 lb・ft }

1-2: 180 °

1-3: 60 °

Crankshaft rear oil seal

Part name

  1. Bolt
  2. Oil seal retainer
  3. Crankshaft rear oil seal

Tightening torque

1: 25 N・m { 2.5 kgf・m / 18 lb・ft }

Rear plate

Part name

  1. Bolt
  2. Rear plate
  3. Bolt
  4. Oil seal retainer
  5. Crankshaft rear oil seal

Tightening torque

1: 82 N・m { 8.4 kgf・m / 60 lb・ft }

3: 25 N・m { 2.5 kgf・m / 18 lb・ft }

Crankshaft

Part name

  1. Upper crankshaft bearing
  2. Thrust bearing
  3. Crank gear
  4. Crankshaft
  5. Lower crankshaft bearing
  6. Bearing cap
  7. Bearing cap bolt

Tightening torque

7: 167 N・m { 17.0 kgf・m / 123 lb・ft }

Inlet manifold

Part name

  1. Intake air duct
  2. Bolt
  3. Bolt
  4. Clamp
  5. Bracket
  6. Intake throttle valve
  7. Bolt
  8. Intake throttle valve gasket
  9. Inlet manifold
  10. EGR valve gasket
  11. EGR valve
  12. Nut
  13. Bolt
  14. Bolt
  15. Nut
  16. Inlet manifold gasket

Tightening torque

2: 10.0 N・m { 1.0 kgf・m / 89 lb・in }

3: 10.0 N・m { 1.0 kgf・m / 89 lb・in }

4: 4.0 N・m { 0.4 kgf・m / 35 lb・in }

7: 10.0 N・m { 1.0 kgf・m / 89 lb・in }

12: 27 N・m { 2.8 kgf・m / 20 lb・ft }

13: 24 N・m { 2.4 kgf・m / 18 lb・ft }

14: 25 N・m { 2.5 kgf・m / 18 lb・ft }

15: 25 N・m { 2.5 kgf・m / 18 lb・ft }

Exhaust manifold

Part name

  1. Gasket
  2. Exhaust manifold
  3. Heat protector
  4. Bolt
  5. Bolt
  6. Nut

Tightening torque

4: 25 N・m { 2.5 kgf・m / 18 lb・ft }

5: 52 N・m { 5.3 kgf・m / 38 lb・ft }

6: 52 N・m { 5.3 kgf・m / 38 lb・ft }

Cylinder head

Part name

  1. Split collar
  2. Spring upper seat
  3. Valve spring
  4. Valve stem oil seal
  5. Spring lower seat
  6. Valve guide
  7. Cylinder head
  8. Inlet valve and exhaust valve

Cylinder block

Part name

  1. Cylinder block
  2. Oil jet pipe
  3. Relief valve
  4. M8 bolt
  5. M6 bolt

Tightening torque

3: 30 N・m { 3.1 kgf・m / 22 lb・ft }

4: 25 N・m { 2.5 kgf・m / 18 lb・ft }

5: 8.0 N・m { 0.8 kgf・m / 71 lb・in }

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