Intercooler installation (RZ4E-TC)

1) Install the intercooler to the frame.

Tightening torque: 20.1 N・m { 2.0 kgf・m / 15 lb・ft }

2) Connect the intake hose to the intercooler.

Tightening torque: 5.0 N・m { 0.5 kgf・m / 44 lb・in }

3) Connect the air intake hose to the intercooler.

Tightening torque: 5.0 N・m { 0.5 kgf・m / 44 lb・in }

Legend

1) Install the front end engine hood stay to the frame.

Tightening torque: 10.0 N・m { 1.0 kgf・m / 89 lb・in }

Legend

2) Install the front bumper impact support to the vehicle.

Tightening torque: 8.9 N・m { 0.9 kgf・m / 79 lb・in }

Legend

3) Install the headlight fixing bolt to the front bumper impact support.

Tightening torque: 8.5 N・m { 0.9 kgf・m / 75 lb・in }

1) Install the air guide to the radiator lower support.

Legend

2) Install the support bracket to the frame.

Legend

3) Install the front bumper impact bar to the frame.

Tightening torque: 62 N・m { 6.3 kgf・m / 46 lb・ft }

Legend

4) Install the air guide to the front bumper impact support.

Legend

1) Install the front bumper to the vehicle.

Legend

2) Install the front bumper support to vehicle.

3) Install the soft nose to the front bumper support.

Legend

4) Connect the connector to the front bumper.

5) Install the intake air duct to the air cleaner box and radiator core support.

Legend

1) Install the inner liner to the front fender panel.

1. Post procedures

1) Connect the battery cable to the battery negative terminal.

2) Referring to the following, perform the setting of the front door power window switch with AUTO UP/AUTO DOWN function.

Refer to "9.Body, Cab, Accessories 9T.Glass, Windows, Mirrors front door power window switch setting".

3) Close the engine hood.