1. Component views
Rear differential cage (φ220 mm {8.66 in}) （LSD）
Part name
- Flange nut
- Flange
- Oil seal
- Outer bearing inner race
- Outer bearing outer race
- Differential carrier
- Bearing cap
- Bolt
- Inner bearing outer race
- Collapsible distance piece
- Inner bearing inner race
- Adjust shim
- Drive pinion
- Ring gear
- differential cage assembly
- Adjust shim
- Side bearing inner race
- Side bearing outer race
- Bolt
1: 245 to 294 N・m { 25.0 to 30.0 kgf・m / 181 to 217 lb・ft }
8: 108 N・m { 11.0 kgf・m / 80 lb・ft }
19: 145 N・m { 14.8 kgf・m / 107 lb・ft }
Rear differential cage (φ220 mm {8.66 in}) （LSD）
Part name
- Screw
- Differential cage B
- Thrust washer
- spring plate
- spring plate
- Friction plate
- Friction disc
- Friction plate
- Friction disc
- pressure ring
- Side gear
- Pinion gear and spider
- Side gear
- pressure ring
- Friction disc
- Friction plate
- Friction disc
- Friction plate
- spring plate
- spring plate
- Thrust washer
- Differential cage A
2. Final drive disassembly
1) Secure the final drive to a work bench using the special tool.
SST: 5-8840-0003-0 - base
SST: 5-8840-0275-0 - holding fixture
Legend
- 5-8840-0003-0
- 5-8840-0275-0
2) Place alignment marks on the bearing cap and differential carrier.
3) Remove the bearing cap from the differential carrier.
4) Remove the differential cage from the differential carrier.
5) Remove the side bearing outer race from the differential cage.
Caution
- Organize the removed side bearings according to left/right installation positions and bearing race combinations by using labels, etc.
6) Remove the side bearing inner race from the differential cage using the special tool.
SST: 9-8521-0152-2 - bearing remover
SST: 5-8840-2863-0 - driver tool set
7) Remove the adjust shim from the bearing.
Caution
- Organize the removed adjust shims according to the left/right installation positions and thickness by using labels, etc.
8) Pry up the staked portion of the flange nut.
9) Remove the flange from the drive pinion using the special tool.
SST: 5-8840-0133-0（J-8614-11） - flange holder
Legend
- 5-8840-0133-0
10) Remove the drive pinion from the differential carrier using a brass rod and hammer.
Legend
- Brass rod
11) Remove the collapsible distance piece from the drive pinion.
12) Remove the inner bearing inner race from the drive pinion using the special tool.
SST: 5-8840-2197-0 - separator
Legend
- 5-8840-2197-0
13) Remove the adjust shim from the drive pinion.
Caution
- Organize the removed adjust shims according to thickness and number using labels, etc.
14) Remove the oil seal from the differential carrier.
15) Remove the outer bearing inner race from the differential carrier.
16) Remove the outer bearing outer race from the differential carrier using a brass rod and hammer.
Note
- Apply a brass rod, etc., to the differential carrier inner notch, and tap out with a hammer to remove.
17) Remove the inner bearing outer race from the differential carrier using a brass rod and hammer.
18) Apply a brass rod, etc., to the differential carrier inner notch, and tap out with a hammer to remove.
3. Differential cage disassembly
1) Secure the special tool with the vise, and set the final drive.
SST: 5-8840-2381-0 - side gear holder
Legend
- 5-8840-2381-0
2) Place alignment marks on differential carrier A and differential carrier B.
3) Remove differential carrier B from differential carrier A.
Note
- While pressing differential carrier B against differential carrier A, evenly loosen the 4 fixed screws to remove.
4) Remove the thrust washer and spring plate from the differential cage.
5) Remove the friction plate and friction disc from the differential cage.
6) Remove the pressure ring and side gear from the differential cage.
7) Remove the pinion gear and spider from the differential cage.
8) Remove the side gear and pressure ring from the differential cage.
9) Remove the friction disc and friction plate from the differential cage.
10) Remove the spring plate and thrust washer from the differential cage.