DPD removal (4JJ3 with DPD)

1. Component views

DPD

Part name

  1. Bolt
  2. Clip bolt
  3. Front side differential pressure pipe
  4. Clip bolt
  5. Sleeve nut
  6. Bolt
  7. Rear differential pressure pipe
  8. Sleeve nut
  9. DPD
  10. Bolt

Tightening torque

1: 25 N・m { 2.5 kgf・m / 18 lb・ft }

2: 10.0 N・m { 1.0 kgf・m / 89 lb・in }

4: 10.0 N・m { 1.0 kgf・m / 89 lb・in }

5: 34 N・m { 3.5 kgf・m / 25 lb・ft }

6: 10.0 N・m { 1.0 kgf・m / 89 lb・in }

8: 34 N・m { 3.5 kgf・m / 25 lb・ft }

10: 10.0 N・m { 1.0 kgf・m / 89 lb・in }

2. Turbocharger removal

3. DPD removal

1) Remove the DPD from the vehicle.

2) Remove the heated oxygen sensor from the DPD.

3) Remove Exhaust gas temperature sensor 2 (front of oxidation catalyst) from the DPD.

Legend

  1. Heated oxygen sensor
  2. Exhaust gas temperature sensor 2 (Front of oxidation catalyst)

4) Remove Exhaust gas temperature sensor 1 (front of DPD filter) from the DPD.

Legend

  1. Exhaust gas temperature sensor 1 (Front of DPD filter)

5) Remove the differential pressure pipe clips from the DPD.

6) Remove the differential pressure pipe from the DPD.

Legend

  1. Front side differential pressure pipe
  2. Rear differential pressure pipe

7) Remove the heat protector from the DPD.