Tail gate installation

1. Component views

Center pull handle specifications

Part name

  1. Hole cover
  2. Tail gate link
  3. Tail gate
  4. Tail gate lock striker
  5. Tail gate lock
  6. Outside handle
  7. Tail gate hinge
  8. Center hinge (Models with center hinges)

Side lock handle specification

Part name

  1. Tail gate
  2. Side lock handle
  3. Tail gate link
  4. Tail gate hinge
  5. Center hinge

2. Tail gate installation

1. Center pull handle specifications

1) Install the tail gate lock striker to the rear body.

Tightening torque: 15 N・m { 1.5 kgf・m / 11 lb・ft }

2) Install the tail gate hinge to the tail gate and rear body.

Tightening torque: 25 N・m { 2.5 kgf・m / 18 lb・ft } Bolt A

Tightening torque: 27 N・m { 2.8 kgf・m / 20 lb・ft } Bolts B, C

Caution

  • Two people are required to install the tail gate.

Legend

  1. Bolt A
  2. Tail gate hinge
  3. Shim
  4. Bolt B
  5. Bolt C

3) Check the points in the following diagram for the tail gate and rear body.

Dimensions

a. Clearance: 5.0 mm {0.20 in}

b. Height, level difference: Same flush surface

c. Height, level difference: Same flush surface

4) Install the tail gate link to the tail gate and rear body.

Tightening torque: 29 N・m { 3.0 kgf・m / 21 lb・ft }

5) Install the tail gate lock to the tail gate.

Tightening torque: 15 N・m { 1.5 kgf・m / 11 lb・ft }

6) Install the outside handle to the tail gate.

Tightening torque: 9.0 N・m { 0.9 kgf・m / 80 lb・in }

7) Connect the lock link.

Legend

  1. Bolt
  2. Lock link

8) Install the hole cover to the tail gate.

2. Side lock handle specification

1) Install the tail gate hinge to the tail gate and rear body.

Tightening torque: 25 N・m { 2.5 kgf・m / 18 lb・ft } Bolt A

Tightening torque: 27 N・m { 2.8 kgf・m / 20 lb・ft } Bolt B, C

Caution

  • Two people are required to install the tail gate.

Legend

  1. Bolt A
  2. Tail gate hinge
  3. Shim
  4. Bolt B
  5. Bolt C

2) Check the points in the following diagram for the tail gate and rear body.

Dimensions

a. Clearance: 5.0 mm {0.20 in}

b. Height, level difference: Same flush surface

3) Install the tail gate link to the tail gate and rear body.

Tightening torque: 29 N・m { 3.0 kgf・m / 21 lb・ft }

4) Install the outside handle to the tail gate.