Brake pedal installation

Part name

Tightening torque

2: 27 to 39 N・m { 2.8 to 4.0 kgf・m / 20 to 29 lb・ft }

8: 18 to 24 N・m { 1.8 to 2.4 kgf・m / 13 to 18 lb・ft }

1) Install the brake pedal to the brake booster and reinforcement.

Tightening torque: 18 to 24 N・m { 1.8 to 2.4 kgf・m / 13 to 18 lb・ft } Brake booster

Tightening torque: 27 to 39 N・m { 2.8 to 4.0 kgf・m / 20 to 29 lb・ft } Reinforcement

2) Install the push rod pin from the left of the brake pedal.

3) Install the snap pin from the right of the brake pedal, and secure the push rod pin.

4) Install the pedal stopper to the brake pedal.

5) Install the pedal pad to the brake pedal.

Legend

1) Install the stoplight switch to the brake pedal.

1. Post procedures

1) Connect the battery cable to the battery negative terminal.

2) Referring to the following, perform the setting of the front door power window switch with AUTO UP/AUTO DOWN function.

Refer to "9.Body, Cab, Accessories 9T.Glass, Windows, Mirrors front door power window switch setting".

3) Close the engine hood.

When the pedal is fully depressed, the push rod operates as a pedal stopper.

1. Brake pedal measurement

1) Check whether the brake pedal completely returns.

2) Start the engine.

3) Depress the accelerator pedal several times.

4) Measure the brake pedal height.

Brake pedal height

Standard value	M/T	RHD	175.7 to 187.7 mm { 6.92 to 7.39 in }
		LHD	174.6 to 186.6 mm { 6.87 to 7.35 in }
	A/T	RHD	177.8 to 189.8 mm { 7.00 to 7.47 in }
		LHD	176.8 to 188.8 mm { 6.96 to 7.43 in }

5) Stop the engine.

6) Depress the brake pedal 5 times or more.

7) Measure brake pedal play.

Brake pedal play

Standard value

6 to 10 mm { 0.24 to 0.39 in }

Legend

Legend

a. Brake pedal free play

b. Brake pedal height

2. Brake pedal adjustment

1) Turn the stoplight switch counterclockwise to release the lock, and hold it at its fully pulled state.

2) Loosen the push rod lock nut using a wrench.

3) Turn the push rod until the brake pedal height becomes the standard value.

Brake pedal height

Standard value	M/T	RHD	175.7 to 187.7 mm { 6.92 to 7.39 in }
		LHD	174.6 to 186.6 mm { 6.87 to 7.35 in }
	A/T	RHD	177.8 to 189.8 mm { 7.00 to 7.47 in }
		LHD	176.8 to 188.8 mm { 6.96 to 7.43 in }

4) Tighten the push rod lock nut.

Tightening torque: 15 to 25 N・m { 1.5 to 2.5 kgf・m / 11 to 18 lb・ft }

3. Stoplight switch adjustment

1) Verify that the stoplight switch lock is released.

2) Slightly pull the pedal arm forward to prevent it from being pushed in.

3) While holding the pedal arm with one hand, push the entire switch by the other hand until the pushed stoplight switch plunger causes the switch to make contact with the pedal arm rubber.

4) Turn the stoplight switch clockwise until a click is heard to lock it.

5) Check whether the clearance between the pedal arm and the stoplight switch is adjusted to 0.2 to 1.2 mm {0.008 to 0.048 in}.

Legend

Legend

a. Clearance