Cooling fan belt removal (4JJ3 without DPD)

1. Component views

Cooling fan belt

Part name

  1. Tension pulley lock nut
  2. Tension pulley
  3. Tension pulley adjust bolt
  4. A/C compressor drive belt
  5. A/C compressor
  6. Crankshaft pulley
  7. Tension pulley adjust bolt
  8. Tension pulley mounting bolt
  9. Tension pulley lock nut
  10. Tension pulley
  11. Through bolt
  12. Generator
  13. Generator mounting bolt

Tightening torque

1: 51 N・m { 5.2 kgf・m / 38 lb・ft }

9: 41 N・m { 4.2 kgf・m / 30 lb・ft }

11: 40 N・m { 4.1 kgf・m / 30 lb・ft }

13: 25 N・m { 2.5 kgf・m / 18 lb・ft }

2. Preliminary and post procedures

1. Preliminary procedures

1) Open the engine hood.

3. Engine cover removal

1) Remove the engine cover from the engine.

Legend

  1. Engine cover

4. Air duct removal

1) Remove the intake air duct from the air cleaner and radiator core support.

Legend

  1. Intake air duct
  2. Clip

2) Remove the PCV hose from the cylinder head cover and air duct.

Legend

  1. PCV hose
  2. Clamp

3) Remove the air duct from the air cleaner and turbocharger.

Legend

  1. Air duct

5. A/C compressor drive belt removal

1) Loosen the tension pulley lock nut.

2) Loosen the tension pulley adjust bolt.

3) Remove the A/C compressor drive belt from the following parts.

  • Tension pulley
  • A/C compressor
  • Crankshaft pulley

Legend

  1. Lock nut
  2. Adjust bolt
  3. A/C compressor drive belt

6. Cooling fan belt removal

1) Loosen the tension pulley lock nut.

2) Loosen the tension pulley adjust bolt.

3) Remove the cooling fan belt from the following parts.

  • Fan pulley
  • Generator
  • Crankshaft pulley

Legend

  1. Adjust bolt
  2. Cooling fan belt
  3. Lock nut