EGR removal (RZ4E-TC)

Part name

Tightening torque

3: 25 N・m { 2.5 kgf・m / 18 lb・ft }

4: 25 N・m { 2.5 kgf・m / 18 lb・ft }

11: 25 N・m { 2.5 kgf・m / 18 lb・ft }

12: 25 N・m { 2.5 kgf・m / 18 lb・ft }

13: 25 N・m { 2.5 kgf・m / 18 lb・ft }

14: 25 N・m { 2.5 kgf・m / 18 lb・ft }

Part name

Tightening torque

3: 25 N・m { 2.5 kgf・m / 18 lb・ft }

4: 25 N・m { 2.5 kgf・m / 18 lb・ft }

11: 25 N・m { 2.5 kgf・m / 18 lb・ft }

12: 25 N・m { 2.5 kgf・m / 18 lb・ft }

13: 25 N・m { 2.5 kgf・m / 18 lb・ft }

14: 25 N・m { 2.5 kgf・m / 18 lb・ft }

15: 25 N・m { 2.5 kgf・m / 18 lb・ft }

Refer to "1.Engine 1J.Electrical(RZ4E-TC) generator removal".

1) Disconnect the pipe clip from the air duct bracket.

2) Disconnect the A/C compressor from the generator bracket.

1) Remove the generator bracket from the cylinder block.

1) Disconnect the connector from the boost pressure and CAC temperature sensor.

2) Remove the intake air duct from the intake throttle valve.

1) Disconnect the connector from the intake throttle valve.

2) Remove the intake throttle valve and gasket from the inlet manifold.

Legend

1) Remove the oil level gauge from the oil level gauge guide tube.

2) Remove the oil level gauge guide tube from the crankcase.

1. Except for Euro4 specifications

1) Disconnect the vacuum hose from the vacuum pipe.

2) Remove the vacuum pipe from the air duct bracket.

Legend

3) Remove the water hose from the water pipe.

4) Remove the water pipe from the air duct bracket.

5) Remove the pipe clip from the water pipe.

6) Remove the water pipe from the inlet cover.

1. Euro4 specifications

1) Disconnect the EGR cooler water feed hose from the EGR cooler.

2) Disconnect the EGR cooler water return hose from the EGR cooler.

Legend

Legend

3) Disconnect the EGR cooler water hose from EGR cooler water pipe A.

4) Remove EGR cooler water pipe A from the inlet cover.

Legend

Legend

1) Remove the glow plug terminal and glow plug connector from the glow plug.

Legend

2) Remove the glow plug from the cylinder head.

1. Euro2 specifications

1) Remove the air duct bracket from the inlet cover.

2) Remove the harness bracket from the inlet cover.

3) Remove the following parts as a set from the cylinder head and inlet cover.

Legend

4) Remove the following parts from the EGR pipe.

2. Euro4 specifications

1) Disconnect the vacuum hose from the vacuum pipe.

2) Remove the vacuum pipe from the bracket.

Legend

3) Remove the air duct bracket from the inlet cover.

4) Remove the harness bracket from the inlet cover.

5) Remove the following parts as a set from the cylinder head and inlet cover.

Legend

6) Remove the following parts from the EGR cooler.

1) Remove the inlet cover from the cylinder head.