Supplementary Information

1. Component views

Transfer

Part name

  1. Nut
  2. Front propeller shaft
  3. Transfer
  4. Rear propeller shaft

Tightening torque

1: 59 N・m { 6.0 kgf・m / 44 lb・ft }

Part name

  1. Nut
  2. Front propeller shaft
  3. Transfer
  4. Rear propeller shaft
  5. Center bearing
  6. Nut
  7. Bolt

Tightening torque

1: 59 N・m { 6.0 kgf・m / 44 lb・ft }

6: 59 N・m { 6.0 kgf・m / 44 lb・ft }

7: 69 N・m { 7.0 kgf・m / 51 lb・ft }

Part name

  1. Dowel pin
  2. Transfer case
  3. Breather hose
  4. Transfer actuator
  5. Stone guard
  6. 2-4 switch
  7. Detent plug
  8. Neutral switch
  9. Switch bracket
  10. Input shaft

Tightening torque

6: 39 N・m { 4.0 kgf・m / 29 lb・ft }

7: 19 N・m { 1.9 kgf・m / 14 lb・ft }

8: 39 N・m { 4.0 kgf・m / 29 lb・ft }

Transfer

Part name

  1. Input shaft
  2. Transfer case
  3. 2-4 switch
  4. Dummy plug (Models with ABS)
  5. Bolt
  6. Speedometer driven gear (Models without ABS)
  7. Speedometer bushing (Models without ABS)
  8. Speedometer stay (Models without ABS)
  9. Bolt
  10. Bolt
  11. Transfer actuator
  12. Bolt
  13. Stone guard
  14. Front companion flange
  15. End nut
  16. Neutral switch
  17. Detent plug
  18. Bolt
  19. Switch bracket

Tightening torque

3: 39 N・m { 4.0 kgf・m / 29 lb・ft }

5: 15 N・m { 1.5 kgf・m / 11 lb・ft }

9: 15 N・m { 1.5 kgf・m / 11 lb・ft }

10: 22 N・m { 2.2 kgf・m / 16 lb・ft }

12: 21 N・m { 2.1 kgf・m / 15 lb・ft }

15: 137 N・m { 14.0 kgf・m / 101 lb・ft }

16: 39 N・m { 4.0 kgf・m / 29 lb・ft }

17: 19 N・m { 1.9 kgf・m / 14 lb・ft }

18: 15 N・m { 1.5 kgf・m / 11 lb・ft }

Part name

  1. Input shaft oil seal
  2. Transfer case
  3. Breather pipe (Transfer)
  4. Breather hose (Transfer)
  5. Main shaft assembly
  6. Transfer chain
  7. Shift drum shaft
  8. Front output shaft
  9. Shift drum
  10. Bushing
  11. Breather pipe (Actuator)
  12. Snap ring
  13. Front output shaft ball bearing
  14. 2-4 switch
  15. Detent plug, spring, and detent ball
  16. Front output shaft oil seal
  17. Neutral switch
  18. Front companion flange
  19. End nut
  20. Bolt
  21. Switch bracket
  22. Oil pump
  23. Oil pump retaining ring
  24. Retaining ring
  25. Ball bearing
  26. Speedometer drive gear
  27. Rear transfer cover
  28. Bolt
  29. Snap ring
  30. Rear output shaft oil seal
  31. Bolt
  32. Transfer actuator
  33. Shift drum oil seal
  34. Filler plug
  35. Drain plug
  36. Dummy plug (Models with ABS)
  37. Bolt
  38. Speedometer driven gear, speedometer bushing, and speedometer stay (Models without ABS)
  39. Bolt
  40. Needle bearing
  41. Stone guard
  42. Bolt
  43. Screen assembly
  44. Buffer plate
  45. Bolt
  46. Bolt
  47. Clamp
  48. Hose
  49. Breather hose (Actuator)
  50. H-L shift arm
  51. Spring pin
  52. H-L shift block
  53. Guide roller
  54. Inner retaining ring
  55. Front collar
  56. Shift block spring
  57. Rear collar
  58. Shift rod
  59. Outer snap ring
  60. Snap ring
  61. 2-4 shift rod
  62. 2-4 shift arm
  63. Shift block spring
  64. 2-4 shift block
  65. Spring pin
  66. Guide roller

Tightening torque

14: 39 N・m { 4.0 kgf・m / 29 lb・ft }

15: 19 N・m { 1.9 kgf・m / 14 lb・ft }

17: 39 N・m { 4.0 kgf・m / 29 lb・ft }

19: 137 N・m { 14.0 kgf・m / 101 lb・ft }

20: 15 N・m { 1.5 kgf・m / 11 lb・ft }

28: 22 N・m { 2.2 kgf・m / 16 lb・ft }

31: 22 N・m { 2.2 kgf・m / 16 lb・ft }

34: 39 N・m { 4.0 kgf・m / 29 lb・ft }

35: 39 N・m { 4.0 kgf・m / 29 lb・ft }

37: 15 N・m { 1.5 kgf・m / 11 lb・ft }

39: 15 N・m { 1.5 kgf・m / 11 lb・ft }

42: 21 N・m { 2.1 kgf・m / 15 lb・ft }

45: 15 N・m { 1.5 kgf・m / 11 lb・ft }

46: 15 N・m { 1.5 kgf・m / 11 lb・ft }

Part name

  1. Outer retaining ring
  2. Damper ring
  3. Needle bearing
  4. Carrier snap ring
  5. Input shaft ball bearing
  6. Internal gear
  7. Retaining ring (Spiral type)
  8. Carrier
  9. Thrust needle bearing
  10. Sun gear input shaft
  11. Seal cap
  12. Sun gear needle bearing
  13. Planetary dog teeth
  14. Dog teeth snap ring
  15. H-L sleeve
  16. Sprocket snap ring
  17. Sprocket thrust washer
  18. Drive sprocket
  19. Main shaft
  20. Inside ring
  21. Outside ring
  22. Block ring
  23. 2-4 sleeve
  24. Synchronizer key spring, synchronizer key, and 2-4 hub
  25. Hub snap ring

Part name

  1. Oil pump
  2. Rear transfer cover
  3. Bolt
  4. Bolt
  5. Bolt

Tightening torque

3: 15 N・m { 1.5 kgf・m / 11 lb・ft }

4: 15 N・m { 1.5 kgf・m / 11 lb・ft }

5: 15 N・m { 1.5 kgf・m / 11 lb・ft }

Front output shaft oil seal

Part name

  1. Nut
  2. Front propeller shaft
  3. End nut
  4. O-ring
  5. Front companion flange
  6. Front output shaft oil seal

Tightening torque

1: 59 N・m { 6.0 kgf・m / 44 lb・ft }

3: 137 N・m { 14.0 kgf・m / 101 lb・ft }

Rear output shaft oil seal

Part name

  1. Rear output shaft oil seal
  2. Rear propeller shaft
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